Wireless Power Rectifier Control for Faster Voltage Regulation

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Solution Overview

Problem

Existing wireless charging systems face challenges in efficiently regulating the rectified voltage at the receiving device, leading to inefficiencies and limitations in power transfer rates.

Innovation Solution

The implementation of a wireless power receiving device with voltage regulator circuitry that overrides the rectifier controller by activating a subset of rectifier switches when the voltage across a capacitor is zero, thereby boosting the rectified voltage and improving power regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a wireless power receiving device uses a rectifier controller to regulate rectified voltage, then the system can maintain stable voltage output, but the voltage regulation speed is limited and power transfer rates are constrained

Engineering Contradiction:
Improvevoltage regulation speedVSAvoidrectifier control complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent implements dynamic control of rectifier switches by detecting the voltage across the capacitor and dynamically adjusting which switches are activated. The voltage regulator circuitry overrides the rectifier controller to activate a subset of rectifier switches when capacitor voltage is zero, enabling faster response to voltage changes and improving regulation speed without excessive complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback mechanisms where the voltage regulator circuitry continuously monitors the voltage across the capacitor and the rectifier output voltage. This feedback enables the system to detect when capacitor voltage is zero and appropriately override the rectifier controller, creating a closed-loop control system that achieves faster voltage regulation while maintaining stability

Inventive Principle:
Principle #23Feedback

2Power

If the rectifier controller activates all rectifier switches to maximize power transfer, then power transfer rate increases, but voltage regulation precision deteriorates

Engineering Contradiction:
Improvepower transfer rateVSAvoidvoltage regulation precision
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent applies partial action by activating only a subset of rectifier switches rather than all switches simultaneously. The voltage regulator circuitry selectively controls which rectifier switches are activated based on capacitor voltage conditions, enabling the system to achieve adequate power transfer while maintaining precise voltage regulation through controlled, partial activation of available components

Inventive Principle:
Principle #16Partial or excessive action

3Stability of the object's composition

If the system uses a capacitor to smooth rectified voltage, then voltage stability improves, but the regulation response time increases due to capacitor charging/discharging cycles

Engineering Contradiction:
Improvevoltage stabilityVSAvoidregulation response time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by detecting when the capacitor voltage is zero and proactively overriding the rectifier controller to activate appropriate rectifier switches. This anticipatory control prevents voltage drops before they occur, maintaining voltage stability while reducing response time compared to reactive control methods that would wait for voltage deviations

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables faster and more efficient voltage regulation, allowing for higher power transfer rates and improved charging times, while also simplifying system design and increasing reliability.

Implementation Method 1

a wireless power transmitting device such as a charging mat wirelessly transmits power to a wireless power receiving device such as a battery-powered, portable electronic device. The wireless power transmitting device has a coil that produces electromagnetic flux.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The wireless power receiving device has a coil and rectifier circuitry that uses electromagnetic flux produced by the transmitter to generate direct-current power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12218515B2Wireless power system with voltage regulation
Publication Date: 2025.02.04 APPLE INC
  • US12218515B2 patent drawing
  • US12218515B2 patent drawing
  • US12218515B2 patent drawing

AI summary

A wireless charging system having a power transmitting device may wirelessly transfer power to a power receiving device. The power receiving device may include a voltage regulator that operates independently from the power transmitting device. The voltage regulator may output a rectified voltage and may activate pull-down rectifier switches during zero voltage crossings to boost the rectified voltage. The power receiving device may send control error packets to the power transmitting device to direct the power transmitting device to adjust the transmit power level.