Wireless Power Transmitter Module With Selective Coil Activation

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Solution Overview

Problem

Existing wireless power transfer systems face inefficiencies due to alignment issues and movement, as the range and efficiency of power transfer are limited by the coupling factor and alignment of transmitter and receiver coils, with multiple active transmitter elements creating sub-optimal combined fields that reduce power transfer efficiency.

Innovation Solution

A transmitter module with multiple offset layers of transmitter elements, where only one element is actively generating a field at a time, selected based on optimal alignment and communication with the receiver to ensure efficient power transfer, and a method to detect and communicate with the receiver to deactivate unnecessary transmitter elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple transmitter elements are activated simultaneously to increase power transfer capability, then the power transfer capacity is improved, but the power transfer efficiency deteriorates due to sub-optimal combined fields

Engineering Contradiction:
Improvepower transfer capacityVSAvoidpower transfer efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The transmitter array is segmented into multiple independent transmitter elements that can be individually controlled. The controller selectively activates only the optimally aligned transmitter element based on receiver position feedback, rather than activating all elements simultaneously. This segmentation allows the system to maintain high power transfer efficiency by using a single well-aligned element while still providing the capacity to scale power output by activating additional elements when needed.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If transmitter and receiver elements are tightly coupled to achieve efficient power transfer, then the power transfer efficiency is improved, but the system range is limited and alignment requirements become more stringent

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidsystem range
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The system transitions from a single-planar arrangement to a three-dimensional configuration with transmitter elements distributed across multiple layers at different heights. This dimensional expansion allows the receiver to be optimally coupled with whichever transmitter element is closest in the vertical dimension, effectively increasing the system's operational range while maintaining efficient coupling. The multi-layer architecture provides spatial redundancy that accommodates greater separation distances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the transmitter or receiver moves to adapt to changing positions, then the adaptability is improved, but misalignment between elements increases and reduces power transfer efficiency

Engineering Contradiction:
Improveposition adaptabilityVSAvoidpower transfer efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The system implements a feedback mechanism where the receiver detects and communicates its position to the controller. The controller uses this feedback information to dynamically determine which transmitter element should be activated to maintain optimal alignment. This closed-loop control allows the system to adapt to receiver movement while preserving power transfer efficiency by continuously selecting the best-aligned transmitter element.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maximizes power transfer efficiency by ensuring only the best-aligned transmitter element is active, reducing the impact of misalignment and movement, and preventing sub-optimal combined fields, thereby enhancing the range and stability of wireless power transfer.

Implementation Method 1

Power is then transferred from the transmit element 222 to the receive element 229 via resonant or non-resonant electric or magnetic field coupling

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

Power transfer occurs due to coupling of magnetic fields between the coils or inductors of the transmitter and receiver

Methodology Applied
Scientific EffectMagnetic Field Coupling: Magnetic Field

Implementation Method 3

Power transfer occurs due to coupling of electric fields between the capacitive electrodes of the transmitter and receiver

Methodology Applied
Scientific EffectElectric Field Coupling: Electric Field

Data Source

PatentUS20240356387A1Wireless power transmitter module and controller
Publication Date: 2024.10.24 SOLACE POWER INC
  • US20240356387A1 patent drawing
  • US20240356387A1 patent drawing
  • US20240356387A1 patent drawing

AI summary

There is provided a method of operating at least one transmitter module of a wireless power transfer system. Each transmitter module comprises a plurality of transmitter elements arranged in a plurality of offset layers with one transmitter element per layer. The method comprises detecting a receiver at at least one transmitter element of the transmitter module. The method further comprises, in response to the detecting, generating a power signal to transfer power from a first transmitter element of the transmitter module to the detected receiver. The method further comprises causing a second transmitter element of the transmitter module to remain inactive during the transferring. Controller and further methods are also provided.