Wireless Power Transmitter Shielding Coil for Extended Transfer Range

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Solution Overview

Problem

Existing wireless power transfer systems, particularly magnetic induction systems, face limitations in range and efficiency due to the need for precise coil alignment and high coupling factors, which restrict their application scope.

Innovation Solution

The introduction of a field shielding unit comprising a shielding coil and a capacitor, positioned adjacent to the active coil, which strengthens the magnetic field while maintaining the impedance of the active coil unchanged, thereby allowing the inverter to remain untuned.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If magnetic induction systems use tightly coupled coils with coupling factor above 0.5, then power transfer efficiency is improved, but the range of power transfer is limited and precise coil alignment is required

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidpower transfer range
Core Design Contradiction:
ProductivityVSLength of moving object

Solution Approach 1:

The patent introduces a resonant magnetic system as an intermediary approach between magnetic induction and electromagnetic systems. By using resonant coupling between transmitter and receiver inductors with capacitors, the system achieves efficient power transfer over extended ranges without requiring tight coupling or precise alignment, thus resolving the contradiction between efficiency and range

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the operating parameters by introducing resonance frequency matching between transmitter and receiver. By tuning the capacitors to achieve resonant conditions, the system transforms from a magnetic induction mode (requiring tight coupling) to a resonant magnetic mode that enables loose coupling and extended power transfer range while maintaining efficiency

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If resonant magnetic systems use loose coupling with coupling factor below 0.5, then power transfer range is increased, but alignment issues are not fully rectified and additional capacitors are required

Engineering Contradiction:
Improvepower transfer rangeVSAvoidsystem complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent designs the resonant magnetic system to perform multiple functions: the same inductor-capacitor combination serves both as the power transfer element and as the resonant tuning element. This multi-functionality reduces the need for additional components while achieving extended range and improved alignment tolerance

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If magnetic induction systems use ferrite-based coils, then power transfer efficiency is improved, but the coils become heavy and fragile

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidcoil weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The patent transitions from traditional ferrite-based magnetic materials to resonant magnetic systems that can operate with air-core or alternative material inductors. By utilizing resonant coupling principles, the system maintains power transfer efficiency while eliminating the need for heavy ferrite materials, thus reducing weight and improving durability

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the magnetic field strength and shields external components from magnetic fields, while ensuring no change in the impedance of the active coil, thus improving the efficiency and range of wireless power transfer without the need for retuning the inverter.

Implementation Method 1

Power transfer occurs due to coupling of magnetic fields between the coils or inductors of the transmitter and receiver

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The transmitter and receiver inductors may be loosely coupled, i.e. have a coupling factor below 0.5. However, in resonant magnetic systems the inductors are resonated using at least one capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

Power transfer occurs due to coupling of magnetic fields between the coils or inductors of the transmitter and receiver

Methodology Applied
Scientific EffectMagnetic field coupling: Magnetic Field

Data Source

PatentUS12316139B2Wireless power transfer transmitter, system and method of wirelessly transferring power
Publication Date: 2025.05.27 SOLACE POWER INC
  • US12316139B2 patent drawing
  • US12316139B2 patent drawing
  • US12316139B2 patent drawing

AI summary

An apparatus for use in a magnetic induction wireless power transfer system comprises at least one booster coil positioned adjacent an active coil of a magnetic induction wireless power transfer system and a capacitor electrically connected to the booster coil. A capacitance of the capacitor is selected such that a current in the booster coil is approximately equal to a current in the active coil during wireless power transfer. The apparatus may comprise at least one shielding coil positioned adjacent an active coil of a magnetic induction wireless power transfer system, a capacitor electrically connected to the shielding coil, and a conductor positioned adjacent the shielding coil opposite the active coil. The conductor encompasses the shielding coil.