Wireless Power Transmitter Control for Smooth Low-Step Power Regulation

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Solution Overview

Problem

Existing wireless charging systems face challenges in achieving linear and fine power regulation for devices with small rechargeable batteries, particularly when using low-cost USB wall-adapters with coarse voltage step sizes, which can cause power spikes and potential battery damage.

Innovation Solution

A method and system for wireless power transmitters that adjust transmitter power by combining discrete step changes in supply voltage with PID control loops to manage frequency or duty cycle, allowing the use of low-cost USB wall-adapters while ensuring smooth power regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If discrete step changes in supply voltage are used for power regulation, then device complexity is reduced and cost is lowered, but power regulation precision deteriorates due to coarse voltage step sizes

Engineering Contradiction:
Improvepower regulation system complexityVSAvoidpower regulation precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The power regulation process is segmented into two independent control loops: an outer voltage control loop that adjusts supply voltage in discrete steps, and an inner frequency/duty cycle control loop that provides fine-grained power adjustment. This segmentation allows each loop to operate independently with appropriate precision for its function, resolving the contradiction between simplicity and precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from single-dimension voltage control to two-dimensional control by adding frequency/duty cycle adjustment as a second control dimension. This enables the system to achieve fine power regulation precision not through voltage precision alone, but through the combined effect of voltage steps and frequency/duty cycle modulation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If conventional power regulation methods are used, then power control is achieved, but power spikes occur that can damage small rechargeable batteries

Engineering Contradiction:
Improvepower control capabilityVSAvoidpower spikes damaging battery
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The controller preliminarily adjusts the supply voltage to a target voltage level before activating the power conversion circuit, and continuously monitors the output voltage during the switching transient. This preliminary action and real-time monitoring prevent power spikes by ensuring the output voltage remains within safe boundaries during the critical transition period.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback control by continuously monitoring the output voltage and comparing it with the target voltage. The controller adjusts the supply voltage and power conversion circuit parameters based on the feedback signal, ensuring that power spikes are detected and corrected in real-time, thereby protecting the battery from damage.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If bulky inductors are used in power conversion circuits, then power regulation stability is improved, but device volume and cost increase

Engineering Contradiction:
Improvepower regulation stabilityVSAvoiddevice volume
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The invention changes the operating parameters of the power conversion circuit, specifically operating at optimized frequency and duty cycle ranges that enable stable power regulation with reduced inductor size. By carefully selecting and dynamically adjusting these parameters, the system achieves stability without requiring bulky inductors.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system employs dynamic control of the power conversion circuit, continuously adjusting frequency and duty cycle based on real-time power demands and system state. This dynamic operation allows the use of smaller inductors that can respond quickly to parameter changes, replacing the need for large, slow-response inductive components.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables smooth power regulation without requiring bulky inductors, reducing costs and heat generation, and effectively managing power spikes, thus protecting battery health.

Implementation Method 1

A wireless power transmitter is inductively coupled to a wireless power receiver

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP4346066B1Power regulation in wireless power transmitter
Publication Date: 2025.06.25 STMICROELECTRONICS ASIA PACIFIC PTE
  • EP4346066B1 patent drawingFigure 1
  • EP4346066B1 patent drawingFigure 2
  • EP4346066B1 patent drawingFigure 3

AI summary

A method for operating a wireless power transmitter includes: receiving a power control command from a wireless power receiver; computing a potential voltage change for a transmitter voltage of the wireless power transmitter in accordance with a target transmitter power and a present value of a transmitter current of the wireless power transmitter; comparing the potential voltage change with a discrete step size of a supply voltage; and in response to determining that the magnitude of the potential voltage change is equal to or larger than the discrete step size of the supply voltage, adjusting the transmitter power by: adjusting the supply voltage by one or more discrete steps; and controlling a power conversion circuit of the wireless power transmitter using a target current value computed in accordance with the target transmitter power and the adjusted supply voltage.