Wireless Power Feeder Thermal Sensing for Foreign Object Overheating

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Solution Overview

Problem

Existing non-contact charging devices face issues with temperature rise due to the presence of metal foreign objects, which can lead to safety hazards.

Innovation Solution

A power feeding device with a thermal conduction member and temperature sensor system that detects and responds to temperature changes, stopping power feeding when predetermined conditions are met to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a temperature sensor is used to detect temperature of the power transmitting coil and reduce charging current when temperature becomes high, then temperature control is achieved, but the response time is delayed and the detection accuracy is insufficient

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by placing a temperature sensor on the charging base surface before actual charging occurs. This allows the system to detect temperature changes at the earliest stage (at the base surface) rather than waiting for the coil temperature to rise and then measuring it. The sensor detects temperature changes caused by metal foreign objects or abnormal heating before they propagate to the coil, enabling earlier intervention and faster response time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses the charging base surface as an intermediary to detect temperature changes. Instead of directly measuring coil temperature (which has delay), the system measures temperature at the base surface that is thermally coupled to the coil. This intermediary measurement point provides earlier and more accurate detection of abnormal temperature rises, improving both response time and detection accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If continuous temperature monitoring is implemented to ensure safety, then safety is improved, but energy consumption increases

Engineering Contradiction:
ImprovesafetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic temperature monitoring at predetermined time intervals during the charging process. Instead of continuous monitoring that would consume excessive energy, the system checks temperature at specific intervals (e.g., every few seconds). This periodic approach maintains adequate safety monitoring while significantly reducing energy consumption compared to continuous measurement.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The temperature sensor on the charging base surface passively detects temperature changes caused by metal foreign objects or abnormal heating without requiring active heating or complex measurement systems. The system uses the natural thermal field and the sensor's inherent detection capability, minimizing additional energy consumption while maintaining safety.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents overheating by detecting and responding to temperature changes, enhancing safety during non-contact charging.

Implementation Method 1

a thermal conduction member disposed at a location that is located between the power receiving device and the coil

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12597797B2Power feeding device, power feeding method, and recording medium
Publication Date: 2026.04.07 CASIO COMPUTER CO LTD
  • US12597797B2 patent drawing
  • US12597797B2 patent drawing
  • US12597797B2 patent drawing

AI summary

A power receiving device includes: a placement portion; a power feeder including a coil; a thermal conduction member disposed at a location that is located between the power receiving device and the coil control of stopping power feeding by the power feeder a processor to perform control of stopping power feeding by the power feeder in a case where after start of power feeding by the power feeder at a predetermined timing, temperature of the thermal conduction member detected by the sensor satisfies a predetermined condition. the power receiving device is placed on the placement surface and having a higher thermal conductivity than the placement portion; a sensor to detect temperature of the thermal conduction member; and a processor to perform control of stopping power feeding by the power feeder in a case where, temperature of the thermal conduction member detected by the sensor satisfies a predetermined condition.