Wireless Power Transmitter Multilayer PCB Feedback Loop

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Solution Overview

Problem

Current wireless power transfer technologies face inefficiencies and noise issues, limiting their commercialization potential, particularly in achieving high efficiency comparable to wired systems and ensuring reliable wireless communication during charging.

Innovation Solution

A system with a transmitter featuring a feedback loop for efficient switching of a MOSFET or other electronic switch, utilizing a push-pull coupled transmitter planar coil pair and a planar receiving coil embedded in a thin PCB/FPC, which enables high-efficiency coupling and shields electronics from noise, along with a bi-directional data channel for real-time adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless power transfer is implemented, then convenience and contactless charging are improved, but energy transfer efficiency deteriorates compared to wired systems

Engineering Contradiction:
Improvecontactless charging convenienceVSAvoidpower transfer efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent implements dynamic frequency tuning and duty cycle adjustment based on real-time coupling conditions. The transmitter monitors the resonant frequency and load conditions, then dynamically adjusts the operating parameters to maintain optimal efficiency across varying distances and load requirements, resolving the efficiency degradation problem in wireless power transfer

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes physical parameters including switching frequency, duty cycle, and resonant frequency to optimize power transfer efficiency. By adjusting these parameters in response to coupling conditions, the system maintains高效率 operation across different operating scenarios, directly addressing the efficiency deterioration issue

Inventive Principle:
Principle #35Parameter changes

2Power

If high energy levels are used for wireless power transfer, then power transfer capability is improved, but noise generation deteriorates and interferes with electronic communication

Engineering Contradiction:
Improvewireless power transfer capabilityVSAvoidelectromagnetic noise
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent employs feedback mechanisms that monitor noise levels and power transfer conditions in real-time. The system adjusts the power level and switching parameters based on feedback signals, reducing noise generation when communication is detected and optimizing power transfer when communication is not active, thereby resolving the noise interference problem

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses periodic switching at optimized frequencies that minimize electromagnetic interference with communication bands. By carefully selecting and adjusting the switching frequency to avoid communication frequency ranges, the system reduces noise generation while maintaining effective power transfer capability

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If wireless power transfer is implemented, then convenience is improved, but reliability deteriorates due to varying coupling conditions and communication interference

Engineering Contradiction:
Improvewireless charging convenienceVSAvoidcommunication reliability during charging
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically adjusts power transfer parameters and frequency based on real-time coupling conditions and communication status. When communication is detected, the system modifies operating parameters to ensure reliable communication while maintaining adequate power transfer, resolving the reliability deterioration issue

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Bidirectional communication channels provide feedback on coupling conditions and communication quality. The system uses this feedback to adjust power transfer parameters, ensuring both reliable communication and effective power transfer under varying conditions, directly addressing the reliability problem

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves efficient wireless power transfer with improved noise insulation, maintaining electronic functionality during charging and meeting efficiency standards, thus advancing the commercial viability of wireless charging systems.

Implementation Method 1

The present invention relates to systems and methods for transferring power wirelessly from a sending device to a receiving device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

sensing instantaneous voltage on the transmitter coil sensing on the transmitter side (this voltage varies with the switching on the receiving side because of the magnetic coupling is bi-directional)

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Implementation Method 3

Dual (frequency) series LC resonance sensing on the receiver side

Methodology Applied
Scientific EffectLC resonance: Resonance

Data Source

PatentUS8228027B2Wireless power transmitter with multilayer printed circuit
Publication Date: 2012.07.24 MULTI FINELINE ELECTRONIX INC
  • US8228027B2 patent drawing
  • US8228027B2 patent drawing
  • US8228027B2 patent drawing

AI summary

A wireless transmission system having a transmitter and receiver is described. In one embodiment, the transmitter includes an electronically-controlled switch controlled by a first pulse width modulation control circuit, the switch configured to pull current through a first inductor when the switch is closed, the first pulse width modulation control circuit outputting a PWM output signal to control the switch. A first feedback signal obtained from a control input of the switch. A second feedback signal obtained from a terminal of the inductor, wherein a control feedback signal is computed, at least in part, as a difference between the first feedback signal and the second feedback signal is provided to the first pulse width modulation control circuit. In one embodiment, the receiver includes a second pulse with modulation controller, the second pulse width modulation controller controlling the receiver switch to deliver a desired power from the receiving coil to a load.