Wireless Transient Sensing for Switched-Mode Power Supply PWM Testing

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Solution Overview

Problem

Existing methods for testing switched-mode power supplies (SMPS) are inefficient in accurately determining key attributes of pulse-width modulated (PWM) signals, leading to suboptimal performance and reliability.

Innovation Solution

A system is developed that includes a conductive structure wirelessly coupled to the SMPS to capture transient responses, converting them into electrical signals, and generating a local PWM signal using circuitry with components like amplifiers, filters, and comparators to accurately reconstruct and analyze PWM attributes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing testing methods are used for switched-mode power supplies, then the testing process is simple, but the accuracy in determining PWM signal attributes is insufficient

Engineering Contradiction:
ImprovePWM signal attribute determination accuracyVSAvoidtesting system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a conductive structure as an intermediary element that wirelessly couples to the SMPS device. This conductor captures transient responses from the PWM signal and converts them into measurable electrical signals, enabling accurate attribute determination without direct contact with the device under test.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical or direct electrical contact testing methods with a wireless coupling approach using electromagnetic transient response. The conductive structure captures energy changes through electromagnetic fields, eliminating the need for physical connection while improving measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional contact-based testing is used, then the testing setup is straightforward, but it cannot accurately capture transient responses of PWM signals

Engineering Contradiction:
Improvetransient response capture accuracyVSAvoidtesting setup complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The conductive structure serves as a mediator that wirelessly interfaces with the SMPS device. It captures transient energy changes through electromagnetic coupling and converts them into electrical signals that can be processed by the testing system, achieving both high reliability and operational ease.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates a local PWM signal that corresponds to the original PWM signal used in the SMPS. This local copy is generated by converting the transient response, allowing accurate analysis of PWM attributes without directly accessing the original signal sources.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables precise determination of PWM attributes such as duty cycle, frequency, and voltage, enhancing the testing accuracy and reliability of SMPS performance.

Implementation Method 1

a conductive structure wirelessly coupled to the device such that a change in electrical energy in the device produces a transient response on the conductive structure

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250321291A1Testing a power supply
Publication Date: 2025.10.16 TERADYNE INC
  • US20250321291A1 patent drawing
  • US20250321291A1 patent drawing
  • US20250321291A1 patent drawing

AI summary

An example system is for testing a switched-mode power supply that includes a device associated with a pulse-width modulated (PWM) signal. The system includes a conductive structure wirelessly coupled to the device such that a change in electrical energy in the device produces a transient response on the conductive structure, and circuitry configured to perform operations that include: converting the transient response into an electrical signal, and generating, based on the electrical signal, a local PWM signal that corresponds to the PWM signal used in the switched-mode power supply.