Wireless Robot Cell Control Using Broadcast Safety Data
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Solution Overview
Problem
Existing safety mechanisms in industrial automation fail to ensure reliability and safety when controlling multiple robotic devices in a robot cell via a wireless connection, as they rely on deterministic field buses, which are not compatible with the uncertainties of wireless transmission, leading to potential delays and unsafe situations.
Innovation Solution
A robot controller configured to wirelessly receive and transmit control data via broadcast or multicast transmissions, allowing robotic devices to autonomously perform safety actions based on cell state data, even when cloud-based control is unavailable, eliminating the need for a central gateway and optimizing wireless resource usage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If field buses are used to connect robotic devices with the controller, then communication reliability is improved, but device complexity increases
Solution Approach 1:
The patent extracts the safety-critical communication functions from the centralized cloud controller and implements them locally in each robotic device. Each device independently receives broadcast/multicast control data and autonomously executes safety actions without relying on continuous two-way communication with the controller, thereby eliminating the need for complex field bus infrastructure while maintaining safety reliability.
Solution Approach 2:
The patent introduces broadcast and multicast wireless transmission as an intermediary mechanism that enables one-to-many communication from the cloud controller to multiple robotic devices simultaneously. This intermediary approach replaces complex point-to-point field bus connections with a simpler wireless broadcast infrastructure, reducing device complexity while maintaining communication reliability for safety-critical data.
2Ease of operation
If cloud-based control is used over wireless connection, then ease of operation is improved, but communication delays occur
Solution Approach 1:
The patent implements preliminary action by having each robotic device pre-process and autonomously execute safety actions based on broadcast control data before any potential collision or unsafe situation occurs. The devices continuously monitor their environment and independently trigger protective stops or avoidance maneuvers without waiting for controller confirmation, thereby eliminating communication delays while maintaining ease of remote operation.
Solution Approach 2:
The patent enables self-service by allowing each robotic device to independently handle safety-critical decisions and actions without requiring continuous communication with the cloud controller. Each device autonomously interprets broadcast control data, monitors its own state and environment, and executes necessary safety actions, thereby eliminating communication delays while maintaining centralized control architecture.
3Reliability
If existing safety mechanisms are used, then collision avoidance is improved, but they cannot be directly applied to wireless-controlled robot cells
Solution Approach 1:
The patent applies dynamics by transitioning from static, centralized safety mechanisms to dynamic, distributed safety actions. Each robotic device dynamically processes broadcast control data in real-time and autonomously adapts its behavior based on current cell state, enabling existing safety logic to function effectively in wireless-controlled environments without requiring fundamental redesign.
Solution Approach 2:
The patent segments the centralized safety control function into distributed safety actions that reside in each individual robotic device. Instead of a single centralized controller making all safety decisions, each device independently executes safety logic based on its own state and broadcast control data, making the safety system adaptable to wireless control while maintaining collision avoidance capabilities.
Data Source
AI summary
A robot controller for controlling a robotic device within a robot cell including multiple robotic devices is presented. The controller is configured to wirelessly receive control data comprising cell state data indicative of a current state of the robot cell. The control data are received via one of a broadcast and a multicast transmission directed to the multiple robotic devices in the robot cell.


