Wireless Rope Load Measurement in Mine Shafts

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Solution Overview

Problem

Manual measurement and transmission of rope loads in mine conveyor systems are error-prone and unreliable, posing safety risks due to human and mechanical errors.

Innovation Solution

Implementing wireless rope load measuring elements connected to transmitters and receivers for secure, real-time data transmission from the hoisting system to the surface using radio or WLAN, with relay stations for deep shafts and multiple independent measuring elements to ensure accurate and timely data entry into an evaluation system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual measurement and transmission of rope loads is used, then device complexity is reduced, but reliability deteriorates due to human and mechanical errors

Engineering Contradiction:
Improvetransmission securityVSAvoidmeasurement system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the manual mechanical measurement and transcription system with an automated electronic measurement and wireless transmission system. Rope load measuring elements (electronic sensors) automatically measure rope loads and transmit data wirelessly via radio to the surface, eliminating manual reading, writing, and data entry operations. This substitution of mechanical/manual processes with electronic automation resolves the contradiction by dramatically improving reliability while the added electronic components represent a controlled increase in device complexity that is justified by the safety improvements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If data transmission through head rope using sine wave modulation is used, then device complexity is reduced, but reliability deteriorates due to transmission unreliability

Engineering Contradiction:
Improvetransmission securityVSAvoidtransmission system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the problematic mechanical vibration-based data transmission method (sine wave modulation through the head rope) with electronic wireless radio transmission. Instead of modulating mechanical vibrations into the rope structure and attempting to detect them at the surface, the system uses electronic sensors to measure rope loads and transmits the data directly via radio waves. This substitution eliminates the transmission unreliability inherent in the mechanical vibration method while maintaining relatively simple device architecture through the use of standard wireless communication technology.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If wireless transmission with relay stations is used for deep shafts, then transmission reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidtransmission system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the transmission path into segments using relay stations positioned at intermediate levels in very deep shafts. Each relay station receives the wireless transmission from the hoisting equipment, retransmits the data upward, and potentially performs signal amplification or regeneration. This segmentation of the transmission path allows reliable data transmission over extremely long distances (very deep shafts) by breaking the single long transmission into multiple shorter, more reliable segments, with the added complexity of relay stations justified by the enabling of transmission in previously infeasible deep mine conditions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides reliable, error-free transmission of rope load measurements, eliminating human and mechanical errors, ensuring accurate load balancing and safety in mine conveyor systems.

Implementation Method 1

wireless transmission of the rope load values from the transmitter to the receiver for measured rope load values

Methodology Applied
Scientific EffectRadio wave transmission: Electromagnetic Induction

Data Source

PatentEP2678259B1Cable load measuring element with radio transmission of the measured values
Publication Date: 2016.04.20 SIEMAG TECBERG
  • EP2678259B1 patent drawingFigure 1

AI summary

Method for measuring cable loads in a mineshaft (2), comprising the steps: provision of cable load measuring elements (6) on the conveyor means, provision of a cableless transmitter for cable load measured values on the conveyor means (4), connected to the cable load measuring elements, provision of a cableless receiver (12) for cable load measured values at the level of the surface of the mineshaft, provided with an output interface, measurement of the cable loads on the conveyor means by means of the cable load measuring elements for generating cable load values; and transmission of the cable load values in a cableless fashion between the transmitter (10) and the receiver for cable load measured values; and evaluation by means of an evaluation program with specification of the correction values.