Wireless Scanner Data-Rate Switching for Heat and Power Limits

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Solution Overview

Problem

Wireless scanning devices face challenges in managing power consumption and heat generation, particularly in applications like intraoral and intra-ear scanning, where wired power supply is not feasible.

Innovation Solution

A wireless scanning device with a configurable operation mode that switches between standard and non-standard modes to adjust data transmission rates, reducing power consumption and heat by throttling the wireless module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless transmission is used to enable cable-free operation, then ease of operation is improved, but power consumption increases

Engineering Contradiction:
Improvecable-free operationVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the data transmission rate based on real-time temperature conditions. When the processing unit exceeds the maximum operating temperature, the system automatically reduces the data rate from the first data rate to the second data rate, enabling adaptive power management while maintaining wireless operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the transmission parameter (data rate) from a fixed value to a variable value based on thermal conditions. By switching between two predefined data rates, the system optimizes the balance between wireless performance and power consumption/heat generation

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high data transmission rate is used, then productivity is improved, but temperature increases

Engineering Contradiction:
Improvedata transmission rateVSAvoidprocessing unit temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The system implements dynamic data rate adjustment based on temperature feedback. The data transmission rate is not fixed but changes according to the processing unit's thermal state, automatically reducing the rate when temperature exceeds thresholds to prevent overheating

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention incorporates a feedback mechanism where the temperature of the processing unit is monitored and used to control the data transmission rate. The system continuously adjusts the transmission rate based on real-time temperature measurements, creating a closed-loop thermal management system

Inventive Principle:
Principle #23Feedback

3Productivity

If processing speed is increased, then productivity is improved, but heat generation increases

Engineering Contradiction:
Improveprocessing speedVSAvoidheat generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system changes the operational parameters of the processing unit based on thermal conditions. By adjusting the data rate parameter, the system controls the processing load and corresponding heat generation, maintaining productivity within thermal safety limits

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12605040B2Wireless scanning device
Publication Date: 2026.04.21 3SHAPE AS
  • US12605040B2 patent drawing
  • US12605040B2 patent drawing
  • US12605040B2 patent drawing

AI summary

The present disclosure provides a wireless scanning device, including a scanning housing, including an image detector configured for acquiring 2D-images at a first 2D-frame-rate; and one or more processor(s) coupled to the image detector such that the 2D-images can be processed by the processor(s) to form processed data; a wireless module being coupled to the processor(s) such that the wireless module receives the processed data from the processor(s) and wirelessly transmits the processed data.