Wireless Seat Belt Buckle Using Hall Effect Sensor

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Solution Overview

Problem

Current vehicle seat belt buckles rely on wired sensor assemblies for monitoring and detecting latching and unlatching, which may be cumbersome and limited in functionality compared to a wireless solution.

Innovation Solution

A vehicle seat belt buckle with a wireless sensor system that includes a Hall Effect sensor, a microcontroller, and an RF transmitter, utilizing a magnet and shunt plate to detect the buckled or unbuckled state and transmit this information via RF signals, allowing for efficient power management and low-power operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a wired sensor assembly is used for monitoring the seat belt buckle, then the system structure is simple and reliable, but the functionality is limited and the system is cumbersome

Engineering Contradiction:
ImprovefunctionalityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the traditional wired mechanical sensor system with a wireless sensing system that uses a Hall Effect sensor to detect magnetic field changes. This substitution eliminates physical wiring while providing enhanced functionality through wireless communication capabilities, directly resolving the contradiction between improved adaptability and reduced device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a Hall Effect sensor as an intermediary device that detects magnetic field changes caused by magnet movement. This intermediary enables wireless detection of buckle state without requiring direct mechanical or wired connections, thereby enhancing functionality while maintaining system simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a wireless sensor system with RF transmitter is implemented, then the functionality and ease of operation are improved, but the power consumption increases

Engineering Contradiction:
Improveease of operationVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic action by having the RF transmitter operate only at specific moments when state changes occur (latching or unlatching events) rather than continuously. The system transitions between sleep and active states based on detected magnetic field changes, significantly reducing overall power consumption while maintaining ease of operation through on-demand wireless communication.

Inventive Principle:
Principle #19Periodic action

3Reliability

If continuous monitoring is performed to ensure reliability, then the detection accuracy is maintained, but the power consumption increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system performs monitoring periodically based on magnetic field change detection rather than continuously. The Hall Effect sensor continuously detects magnetic field changes, but the RF transmission and full system activation occur only when state changes are detected, maintaining reliability while reducing power consumption through event-triggered operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the movement of the magnet itself (caused by buckle state changes) to trigger the detection and communication process. The physical action of latching or unlatching automatically activates the sensing and transmission sequence without requiring continuous external power or control, thereby maintaining reliability while minimizing power consumption.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable wireless detection and reporting of the seat belt's latched or unlatched state to the vehicle's control module, enhancing functionality and reducing power consumption through efficient power management.

Implementation Method 1

the sensor integrated circuit is a Hall Effect sensor and further comprising a magnet in the buckle, the Hall Effect sensor sensing changes in the magnetic field of the magnet in response to a change in the buckled or unbuckled condition of the buckle

Methodology Applied
Scientific EffectHall Effect: Hall Effect

Data Source

PatentUS10752206B2Vehicle seat belt with wireless latch sensor
Publication Date: 2020.08.25 CTS CORP
  • US10752206B2 patent drawing
  • US10752206B2 patent drawing
  • US10752206B2 patent drawing

AI summary

A buckle, such as a vehicle seat belt buckle, operable between a buckled and unbuckled condition. A sensor integrated circuit in the buckle senses the buckled or unbuckled condition of the buckle and generates an electrical signal indicative of the buckled or unbuckled condition of the buckle. A RF integrated circuit in the buckle and in the form of a microcontroller integrated circuit with an RF signal transmitter receives the electrical signal generated by the sensor integrated circuit and transmits an RF signal indicative of the buckled or unbuckled condition of the buckle to a vehicle's control unit via an RF signal antenna in the buckle. A battery in the buckle provides power to the sensor and RF integrated circuits.