Wireless Sensor Network for Cold Storage Environmental Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cold storage facilities face challenges in achieving accurate and uniform control of environmental conditions, such as temperature, humidity, and air flow, which affects the quality of stored goods and makes it difficult to assess product quality degradation.

Innovation Solution

The implementation of a system that uses wireless communications between transceivers to quantify and track environmental conditions and product locations within the facility, allowing for the creation of 3D profiles of temperature and humidity over time, and correlating this data with product location history to optimize HVAC operations and maintain product quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional environmental control methods are used in cold storage facilities, then the system is simple to operate, but the control of environmental conditions (temperature, humidity, air flow) is inaccurate and non-uniform

Engineering Contradiction:
Improveenvironmental condition control accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cold storage facility is divided into multiple zones with distributed transceivers and sensors throughout the space. Each transceiver independently measures environmental conditions (temperature, humidity, air flow) at its specific location, enabling localized precision control without requiring a centralized complex system. This segmentation allows accurate environmental monitoring across different areas while maintaining operational simplicity through modular deployment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Traditional mechanical environmental control systems are replaced with wireless transceivers and sensors that use electromagnetic fields to detect and communicate environmental data. This substitution eliminates complex mechanical linkages and wiring, achieving high measurement precision through electronic sensing while reducing overall system complexity through wireless communication and decentralized architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If environmental conditions are not accurately monitored, then the system is easier to operate, but product quality degradation cannot be assessed

Engineering Contradiction:
Improveproduct quality assessment capabilityVSAvoidenvironmental condition monitoring difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The transceiver system performs multiple functions simultaneously: it tracks product locations, measures temperature, monitors humidity, and detects air flow conditions. This multi-functionality enables comprehensive product quality assessment through a single integrated system, making environmental condition detection straightforward while providing reliable data for quality evaluation without requiring separate specialized devices for each measurement type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If HVAC operations are optimized based on detailed environmental data, then energy efficiency improves, but the system requires complex data processing

Engineering Contradiction:
ImproveHVAC energy consumptionVSAvoiddata processing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system continuously collects environmental data from transceivers and feeds this information back to HVAC control mechanisms. Real-time feedback loops enable dynamic optimization of HVAC operations based on actual measured conditions, reducing energy consumption by adjusting cooling and ventilation only where and when needed. The feedback mechanism processes data automatically through pre-programmed control algorithms, minimizing the need for complex manual data analysis while achieving significant energy savings.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11429761B2Method and apparatus for interacting with a node in a storage area
Publication Date: 2022.08.30 MIDDLE CHART LLC
  • US11429761B2 patent drawing
  • US11429761B2 patent drawing
  • US11429761B2 patent drawing

AI summary

Methods and apparatus for interacting with a tag in a radio target area. More specifically, the present invention relates to methods and systems for monitoring temperature and other environmental conditions in a storage area and displaying environmental conditions as digital content in a user interactive interface based upon energy levels received from a radio target area and content from a sensor generating digital content.