Wireless Sensor Power Network for Flexible Industrial Layouts

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Solution Overview

Problem

Existing wireless systems lack a satisfactory solution for wireless communication and power supply, particularly in industrial settings where flexibility and reliability are crucial.

Innovation Solution

A wireless system comprising a base wireless device, a remote wireless device, a sensor device, and a wireless power supply device, which enables wireless communication and power supply to sensor devices and remote wireless devices, eliminating the need for physical wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If wireless communication and power supply are implemented without physical wiring, then freedom of arrangement and reliability are improved, but system complexity increases

Engineering Contradiction:
Improvefreedom of arrangementVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines wireless communication functionality and wireless power supply functionality into an integrated system. The base wireless device simultaneously handles both data communication and power transmission to remote wireless devices and sensor devices, eliminating the need for separate wired connections and reducing overall system complexity despite adding wireless capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base wireless device is designed with multi-functionality, serving as both a communication hub and a power supply unit. It can communicate with multiple types of devices (remote wireless devices and sensor devices) and perform both data transmission and wireless power supply, reducing the need for specialized components and simplifying system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If wireless power supply is used instead of wired power supply, then reliability is improved by eliminating wiring disconnection risks, but energy loss increases

Engineering Contradiction:
ImprovereliabilityVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces the mechanical wired power supply system with a wireless electromagnetic field-based power transmission system. This substitution eliminates physical contact points that are prone to disconnection and wear, significantly improving reliability. The system uses electromagnetic induction or radiation to transfer power without physical connectors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If multiple wireless devices are deployed without centralized control, then adaptability is improved, but system coordination becomes difficult

Engineering Contradiction:
ImproveadaptabilityVSAvoidsystem coordination
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the wireless system into a centralized base wireless device and multiple remote wireless devices/sensor devices. The base device acts as a coordinator managing power allocation and communication, while remote devices focus on specific functions. This segmentation allows flexible deployment of multiple devices while maintaining centralized control for coordination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements feedback mechanisms where remote wireless devices and sensor devices report their status, power needs, and environmental data back to the base wireless device. The base device uses this feedback information to dynamically adjust power distribution and communication strategies, enabling coordinated operation of multiple devices without complex manual configuration.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the freedom of arrangement for sensor and remote wireless devices, reduces the risk of wiring disconnection, and provides a more reliable and efficient wireless system for industrial applications.

Implementation Method 1

a wireless power supply device (20) configured to perform wireless power supply to at least the sensor device (18)

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS20250202280A1Wireless system
Publication Date: 2025.06.19 SMC CORP
  • US20250202280A1 patent drawing
  • US20250202280A1 patent drawing
  • US20250202280A1 patent drawing

AI summary

A wireless system comprises base wireless devices; remote wireless devices that communicate wirelessly with the base wireless devices; sensors that wirelessly transmit signals to the remote wireless devices; and wireless power-supplying devices that supply power wirelessly to at least the sensors.