Wireless SPD Monitoring for End-of-Life Alarm Reporting

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Solution Overview

Problem

Surge protective devices (SPDs) lack an automated means to communicate their status or operational state, making it difficult for facility management to assess the overall risk and vulnerability across multiple installations, especially since they are not self-aware and typically require external devices for testing.

Innovation Solution

A wireless monitoring system comprising a transmitter and receiver that uses protocols like LPD433, cellular, Wi-Fi, Zigbee, Bluetooth, or NFC to communicate alarm codes and battery status, allowing for remote monitoring and notification of SPD end-of-life states or surge events, with a remote control switch connector to connect the transmitter to a power source only when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If SPDs are distributed in multiple locations throughout a facility, then coverage and protection scope are improved, but monitoring complexity and difficulty of obtaining overall status increase

Engineering Contradiction:
Improvecoverage areaVSAvoidmonitoring complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

A wireless communication system acts as an intermediary between distributed SPDs and the central monitoring facility. Each SPD equipped with a wireless transmitter communicates its status independently to a remote receiver, eliminating the need for physical inspection of each device and simplifying centralized monitoring across large facilities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The SPDs are equipped with self-diagnostic capabilities that automatically detect their own operational status, end-of-life conditions, and surge event history. This self-awareness eliminates the need for external testing equipment and manual inspection, allowing each device to report its own status wirelessly.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If external devices are used to test SPD components, then monitoring capability is improved, but ease of operation and time required for assessment deteriorate

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The SPDs perform self-testing and self-diagnosis internally, automatically assessing their own operational status without requiring external testing equipment. The integrated controller continuously monitors critical components and communicates status changes wirelessly, making the system easy to operate while maintaining precise monitoring capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Physical testing equipment and manual inspection methods are replaced with wireless electronic communication. The wireless transmitter and receiver system substitutes for mechanical test devices, allowing remote digital monitoring instead of physical connection and manual assessment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If SPDs lack automated communication capability, then device complexity is reduced, but loss of information and ability to assess overall risk increase

Engineering Contradiction:
Improvedevice complexityVSAvoidstatus information
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The SPDs continuously monitor their own operational status and provide automatic feedback through wireless communication. The controller detects changes in operational state, end-of-life conditions, and surge events, then transmits this information wirelessly to the receiving device, ensuring continuous information flow without adding significant complexity to the basic SPD function.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4478568A1Wireless remote monitoring of surge protective devices
Publication Date: 2024.12.18 RAYCAP IP DEV LTD
  • EP4478568A1 patent drawingFigure 1
  • EP4478568A1 patent drawingFigure 2~3
  • EP4478568A1 patent drawingFigure 4

AI summary

A device includes a wireless transmitter; a controller; and a remote control switch connector that is configured to connect the controller and the wireless transmitter to a power source for a transmit period responsive to a transition of a switch in a surge protective device indicating an end-of-life state of the surge protective device, the controller being configured to communicate an alarm code to a destination via the wireless transmitter during the transmit period.