Wireless Test System Antenna Alignment and Grounded Clamp Reflection

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Solution Overview

Problem

Conventional RF automatic test equipment for mmW-based antenna-in-package devices faces issues such as signal path loss and reduced testing coverage due to the obstruction caused by handler arms and long cables, which degrade the radiation of the device under test.

Innovation Solution

A wireless test system with a load board and a handler that uses pogo pins and a grounded clamp to align the device's antenna structure with the testing antenna, minimizing signal path loss and eliminating the need for cables through the load board, thereby improving moisture isolation and testing coverage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If long cables are used to connect the testing antenna to the RF instrumentation circuity under the load board, then the testing coverage can be extended, but the signal path loss increases significantly and the handler arm movement is obstructed

Engineering Contradiction:
Improvetesting coverage areaVSAvoidsignal path loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The testing antenna is moved from a position under the load board to the upper surface of the load board, changing the spatial dimension of the testing setup. This repositioning eliminates the need for long cables and reduces signal path loss while maintaining testing coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The testing antenna is extracted from the traditional position under the load board and relocated to the upper surface. This separation allows the RF instrumentation circuity to remain under the load board while the testing antenna operates independently on the upper surface, eliminating cable length issues.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If the RF instrumentation circuity is disposed under the load board, then the layout is compact, but long cables are needed which obstruct handler arm movement and cause signal loss

Engineering Contradiction:
Improvesystem layout complexityVSAvoidhandler arm movement
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The testing antenna is repositioned to the upper surface of the load board, creating a multi-level spatial arrangement where the RF instrumentation circuity remains under the load board for compactness, while the testing antenna operates on the upper surface for ease of operation and handler arm accessibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the clamp of the handler arm is used to hold the DUT, then the DUT can be securely positioned, but the clamp degrades or blocks the radiation of the DUT and requires complex mechanical designs

Engineering Contradiction:
ImproveDUT positioning reliabilityVSAvoidradiation degradation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The grounded clamp, which was previously considered harmful due to its blocking effect on radiation, is repositioned to function as a ground reflector. This converts the harmful blocking effect into a beneficial reflection effect that redirects radiation from the DUT antenna toward the testing antenna, improving signal quality while maintaining secure DUT positioning.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Ease of operation

If cables pass through the load board, then the testing antenna can be connected to the RF instrumentation circuity, but moisture isolation is degraded during low-temperature testing

Engineering Contradiction:
Improvetesting antenna connectionVSAvoidmoisture isolation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cables are extracted from the load board structure by relocating the testing antenna to the upper surface of the load board. This eliminates the need for cables to pass through the load board, thereby maintaining moisture isolation integrity during low-temperature testing while still enabling connection between the testing antenna and RF instrumentation circuity.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy and performance of over-the-air testing by reducing signal path loss and increasing testing coverage, allowing for higher maximum stimulus power and improved testing coverage without the need for complex mechanical designs or long cables.

Implementation Method 1

The clamp is grounded during testing and functions as a ground reflector that reflects and reverses radiation pattern of the DUT from an upward direction to a downward direction toward the testing antenna

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentEP3553535B1Wireless test system for testing microelectronic devices integrated with antenna
Publication Date: 2022.10.26 MEDIATEK INC
  • EP3553535B1 patent drawingFigure 1
  • EP3553535B1 patent drawingFigure 2
  • EP3553535B1 patent drawingFigure 3

AI summary

A wireless test system (1a) includes a load board (10) having an upper surface (10a) and a lower surface (10b). The load board (10) has a testing antenna (121) disposed on the load board (10). A socket (30) for receiving a device under test, DUT, (100) having an antenna structure (101) therein is disposed on the upper surface (10a) of the load board (10). The antenna structure (101) is aligned with the testing antenna (121) . The wireless test system (1a) further includes a handler (50) for picking up and delivering the DUT (100) to the socket (30). The handler (50) has a clamp (502) for holding and pressing the DUT (100). The clamp (502) is grounded during testing and functions as a ground reflector that reflects and reverses radiation pattern of the DUT (100) from an upward direction to a downward direction toward the testing antenna (121).