Wireless Welding Power Supply Networking for Remote Setup
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional welding power supplies require operators to physically return to the power supply unit to connect to a wireless communication network, limiting remote configuration and management capabilities, especially in large environments.
Innovation Solution
Incorporating base station circuitry within the welding power supply to host a wireless communication network, allowing operators to connect and configure settings wirelessly using a remote device, eliminating the need for physical proximity to the power supply unit.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If conventional control panels are used on welding power supplies, then operators can control welding settings, but operators must physically return to the power supply unit to modify settings when working at distant locations
Solution Approach 1:
The patent introduces a wireless communication network as an intermediary between the operator and the welding power supply. The base station circuitry creates a wireless network that allows the control device to communicate with the power supply unit remotely, eliminating the need for physical presence at the power supply location while enabling full control capability.
Solution Approach 2:
The patent replaces the mechanical/physical interaction system (operator physically returning to the power supply unit) with an electromagnetic communication system (wireless network communication). The control device communicates with the power supply unit through wireless signals, substituting the mechanical movement and physical presence requirement with electronic communication.
2Adaptability or versatility
If operators work at large distances from welding power supply units, then operational flexibility is improved, but the ability to access and modify power supply settings is lost
Solution Approach 1:
The patent adds a wireless communication dimension to the traditional control interface. Instead of requiring spatial proximity (physical presence at the power supply unit), the system enables control through a different dimension - wireless electromagnetic field communication. This allows operators to access control functions from any location within wireless range, fundamentally changing the spatial relationship requirement.
3Ease of operation
If wireless communication circuitry is added to enable remote control, then remote configuration is enabled, but device complexity increases
Solution Approach 1:
The base station circuitry is designed to perform multiple functions: it hosts the wireless communication network, manages network connections, enables remote control, and facilitates data transmission between the control device and power supply unit. By making the wireless communication system multi-functional, the patent reduces the need for separate dedicated components for each function, thereby limiting the increase in overall device complexity.
Data Source
AI summary
Disclosed is welding-type power supply including wireless communications circuitry that is configured to host a first wireless communication network and connect as a client to a second wireless communication network. Welding-type power supply settings and welding-type power supply data may be communicated via the first wireless communication network and the second wireless communication network.