Wiring Board Laminate Seed Layer for Fine Copper Circuit Linearity
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Solution Overview
Problem
Existing wiring techniques, such as the subtractive and semi-additive processes, struggle to achieve finer wiring due to limitations in copper film thickness and adhesion between resin substrates and electroless copper-plated films.
Innovation Solution
A laminate for wiring boards with a specific circuit linearity, seed layer composition, and controlled crystal grain distribution, utilizing a copper component with controlled surface roughness and oxidation to enhance adhesion and plating, and a method involving thermocompression bonding and peeling to form a seed layer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If the subtractive process is used to form wiring, then the manufacturing process is simple, but finer wiring cannot be achieved due to limitations in copper film thickness
Solution Approach 1:
The patent applies preliminary action by forming a seed layer on the insulating substrate before copper plating. This seed layer serves as a foundation that enables subsequent copper deposition to achieve finer wiring patterns. The seed layer is prepared in advance through specific surface treatment and copper formation processes, allowing the final copper wiring to reach the required fineness that would not be possible with direct plating alone.
2Strength
If the resin surface is roughened to form protrusions for adhesion, then adhesion between resin and copper film is enhanced, but transmission loss increases and circuit linearity deteriorates
Solution Approach 1:
The patent applies local quality by creating protrusions only in specific regions where adhesion is needed, rather than uniformly roughening the entire resin surface. The protrusions are formed locally through controlled copper deposition and etching processes, concentrating the adhesion-enhancing features only where required for bonding strength, while leaving other areas smooth to minimize signal transmission loss and maintain circuit linearity.
3Manufacturing precision
If a thick copper film is deposited to ensure coverage, then manufacturing is easier, but wiring fineness cannot be achieved
Solution Approach 1:
The patent applies segmentation by dividing the copper formation process into multiple stages: first forming a thin seed layer, then selectively plating copper only in required wiring areas. This segmented approach replaces the need for a single thick copper deposition step, enabling fine wiring precision while maintaining manufacturing feasibility through controlled, incremental copper formation.
4Loss of energy
If the circuit linearity is improved by reducing protrusions, then transmission loss decreases, but adhesion between resin and copper film deteriorates
Solution Approach 1:
The patent introduces an intermediary approach by using a seed layer as a mediating structure between the resin substrate and the final copper wiring. The seed layer provides the necessary adhesion interface through controlled protrusion formation, while the subsequent copper plating builds upon this foundation to create the final wiring structure with minimal protrusions, thus maintaining both adhesion strength and low transmission loss.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables finer wiring with improved adhesion and reduced transmission loss, facilitating stable circuit formation and high-frequency performance.
Implementation Method 1
a copper component having protrusions on a surface, the copper component comprising a copper oxide-containing layer
Implementation Method 2
the insulating substrate and the copper component are bonded to each other, and then the copper component is peeled off
Data Source
AI summary
The present invention is directed to provide novel laminates for wiring boards. Novel laminates for wiring boards according to the present invention includes an insulating substrate layer and copper wiring, the laminate having a circuit linearity of 1.0 or more and 1.7 or less.


