Surface Acoustic Wave Package Layout for Isolation in WLCSP

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Solution Overview

Problem

In surface and boundary acoustic wave devices, capacitive coupling between signal lines increases with reduced device sizes using wafer-level chip-size packaging, leading to deteriorated isolation characteristics and VSWR.

Innovation Solution

The introduction of a support layer between the piezoelectric substrate and a cover with strategically placed interconnection lines, including cover lines and via lines, reduces capacitive coupling by minimizing the length of lines on the piezoelectric substrate and separating signal connections, thereby improving isolation characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If wafer-level chip-size packaging is used to reduce device size, then device size is reduced, but capacitive coupling between signal lines increases

Engineering Contradiction:
Improvedevice sizeVSAvoidcapacitive coupling
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent moves interconnection lines from the two-dimensional piezoelectric substrate surface to the three-dimensional cover structure (top and bottom surfaces). This dimensional transition reduces capacitive coupling by physically separating signal lines that would otherwise be closely spaced on the substrate, thereby resolving the contradiction between miniaturization and capacitive coupling reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The cover acts as an intermediary structure that carries interconnection lines away from the piezoelectric substrate. By introducing this intermediate element, the patent successfully reduces capacitive coupling between signal lines while maintaining the compact WLCSP package structure, thus resolving the technical contradiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If device size is reduced, then miniaturization is achieved, but isolation characteristics deteriorate

Engineering Contradiction:
Improvedevice sizeVSAvoidisolation characteristics
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

By relocating interconnection lines to the cover's top and bottom surfaces, the patent creates additional spatial separation between signal lines. This dimensional reorganization improves isolation characteristics while maintaining the reduced device size, directly addressing the contradiction between miniaturization and isolation performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If device size is reduced, then compactness is improved, but VSWR deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidVSWR
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The cover serves as an intermediary that carries interconnection lines away from the piezoelectric substrate, reducing parasitic capacitance and improving VSWR. This allows the patent to achieve compact device size while maintaining good VSWR characteristics, resolving the technical contradiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces capacitive coupling, enhancing the isolation and balanced characteristics of surface and boundary acoustic wave devices, even at reduced sizes, without the need for additional resin coverage.

Implementation Method 1

capacitive coupling tends to increase. In particular, when the sizes of the devices are reduced by using a wafer-level chip-size packaging (WLCSP) structure, the capacitive coupling significantly increases

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

a surface acoustic wave device includes a piezoelectric substrate 1 and a resin substrate 7 that faces the piezoelectric substrate 1. The piezoelectric substrate 1 includes a conductor pattern having an IDT (a comb-shaped electrode) 2

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Data Source

PatentUS7583161B2Surface acoustic wave device and boundary acoustic wave device
Publication Date: 2009.09.01 MURATA MFG CO LTD
  • US7583161B2 patent drawing
  • US7583161B2 patent drawing
  • US7583161B2 patent drawing

AI summary

A piezoelectric substrate is joined to a cover with a support layer disposed therebetween and with a space maintained therebetween. A transmission surface acoustic wave filter and a reception surface acoustic wave filter are disposed on a major surface of the piezoelectric substrate adjacent to the cover and inside the support layer. External electrodes are provided on the side of the cover opposite to the side facing the piezoelectric substrate. The external electrodes include an antenna terminal electrically connected to the transmission surface acoustic wave filter and the reception surface acoustic wave filter, a transmission input terminal electrically connected to the transmission surface acoustic wave filter, and a reception output terminal electrically connected to the reception surface acoustic wave filter. A portion of an interconnection line that electrically connects the reception surface acoustic wave filter to the antenna terminal is disposed on the cover.