Wood Fibre Insulated Window Frames for Lower Carbon Heat Loss

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Solution Overview

Problem

Existing insulation materials for building windows, particularly those based on natural fibers, contribute significantly to the carbon footprint due to energy-intensive processing and transportation, and may compromise thermal insulation performance.

Innovation Solution

Incorporating wood fiber insulation material with low thermal conductivity into the cavities of window frames, which requires minimal processing and has a lower carbon footprint, maintaining or enhancing insulation performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If natural fibre insulation materials (cellulose, cotton, flax, hemp) are used in window frames, then insulation performance is improved, but carbon footprint increases due to energy-intensive processing and transportation

Engineering Contradiction:
Improvethermal insulation performanceVSAvoidcarbon footprint
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameter from conventional natural fibres (cellulose, cotton, flax, hemp) to wood fibre insulation material. This parameter change reduces the carbon footprint while maintaining thermal insulation performance, as wood fibre requires less energy-intensive processing and has lower transportation emissions compared to other natural fibres.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs wood fibre insulation material that can be easily removed and replaced, facilitating circular economy principles. The material's design allows for simple disposal and replacement without complex recycling processes, reducing overall environmental impact while maintaining insulation effectiveness throughout the window's lifecycle.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-generated harmful factors

If wood fibre insulation material is used, then carbon footprint is reduced and thermal insulation is maintained, but manufacturing complexity increases due to specific filling requirements

Engineering Contradiction:
Improvecarbon footprintVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs preliminary action by pre-processing the wood fibre insulation material to the appropriate density and configuration before insertion into the window frame cavity. This ensures the material settles correctly and provides optimal insulation performance without requiring complex in-situ processing equipment or multi-step installation procedures.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If conventional insulation materials are used, then thermal insulation performance is achieved, but recycling and reuse become difficult

Engineering Contradiction:
Improvethermal insulation performanceVSAvoidrecycling and reuse ease
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent applies segmentation by designing the window frame with a removable insulation insert that can be easily separated from the frame structure. This segmented design allows the wood fibre insulation material to be independently removed and replaced without dismantling the entire window frame, significantly facilitating recycling and reuse processes while maintaining thermal insulation performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wood fiber insulation material provides effective thermal insulation with a reduced carbon footprint, facilitating easier recycling and reuse, while maintaining or improving the U-value of the window.

Implementation Method 1

a wood fibre insulation material insulation placed in a cavity of the hollow profile... the wood fibre insulation material provides effective thermal insulation... maintaining or improving the U-value of the window

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP4323613B1A building aperture window comprising wood fibre insulation
Publication Date: 2025.08.13 VKR HOLDING AS
  • EP4323613B1 patent drawingFigure 1~2
  • EP4323613B1 patent drawingFigure 3
  • EP4323613B1 patent drawingFigure 4~6

AI summary

The present disclosure relates to a building aperture window (1), wherein the building aperture window (1) comprises an insulated glass unit (2) arranged in a frame (3). The frame (3) comprises one or more hollow profiles (4) comprising walls (7) of a polymer material, and wherein the one or more hollow profiles (4) comprises one or more cavities (5) with a wood fibre insulation material (6). The wood fibre insulation material (6) may have a thermal conductivity coefficient (λim) below 0.06 W/(m·K), such as below 0.05 W/(m·K), such as below 0.04 W/(m·K). The present disclosure moreover relates to a method of filling a cavity (5) of one or more building aperture window (1) frame profiles (4) with an insulation material.