Wood-Based Tower Joints for Higher Shear Transfer

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Solution Overview

Problem

Existing wind turbine towers face challenges in efficiently transferring shear forces at vertical joints, particularly when constructed from wood-based materials, leading to increased construction costs and material demands.

Innovation Solution

The implementation of connecting elements with projections and recesses in the vertical joints, featuring steps and evenly distributed prongs and valleys, enhances shear force transmission, using laminated veneer lumber and adhesive or fastening elements for wall sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If vertical joints are simplified without connecting elements, then device complexity is reduced, but shear force transmission capability deteriorates

Engineering Contradiction:
Improvejoint structure complexityVSAvoidshear force transmission
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The connecting element is divided into multiple projections and recesses that segment the joint interface, creating multiple discrete contact points for shear force transmission. This segmentation allows the joint to handle complex load distributions while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting element features asymmetric projections and recesses with different geometries positioned at specific locations. This asymmetric design optimizes the distribution of shear forces across the joint interface, creating efficient load paths without requiring complex additional components.

Inventive Principle:
Principle #4Asymmetry

2Productivity

If tower height is increased to improve energy yield, then energy generation capability is improved, but construction costs and material demands increase disproportionately

Engineering Contradiction:
Improveenergy yieldVSAvoidmaterial consumption
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The connecting element uses optimized geometric parameters including projection heights, recess depths, and spacing distances that are specifically tuned for wood-based materials. These parameter optimizations maximize the shear force transmission efficiency per unit of material, allowing taller towers with reduced material consumption.

Inventive Principle:
Principle #35Parameter changes

3Strength

If connecting elements with multiple projections and recesses are implemented, then shear force transmission is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveshear force transmissionVSAvoidjoint element fabrication
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

Multiple functional features (projections, recesses, load-bearing surfaces) are merged into a single integrated connecting element that can be manufactured as one piece. This merging reduces the number of separate components and assembly steps while achieving complex shear force transmission through the unified geometry of the connecting element.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves shear force transmission efficiency, reduces waste, and lowers construction costs by optimizing the vertical joints in wood-based towers.

Implementation Method 1

the at least one connecting element is suitable for transmitting shear force in the vertical joint

Methodology Applied
Scientific EffectShear force transmission: Shear Stress

Implementation Method 2

the at least one projection of one wall engages in the at least one recess of the other wall in the assembled state of the walls in the vertical joint

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Implementation Method 3

using laminated veneer lumber and adhesive or fastening elements for wall sections

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20250341110A1Tower for a wind turbine or a transmitting and receiving system for mobile communications
Publication Date: 2025.11.06 HOLZTURM GMBH
  • US20250341110A1 patent drawing
  • US20250341110A1 patent drawing
  • US20250341110A1 patent drawing

AI summary

The invention relates to a tower for a wind turbine or a mobile radio transceiver system with at least one section with polygonally arranged walls, wherein the walls are formed from a wood-based material, wherein in each case two walls in a corner of the polygon are connected to one another in the form of a vertical joint with in each case one side face. It is advantageous that the side surface of a wall in the vertical joint has at least one connecting element, that the at least one connecting element is suitable for transmitting shear forces in the vertical joint, that the at least one connecting element has at least one projection (prong) and at least one recess (valley), that the at least one projection and the at least one recess are arranged in such a way that the at least one projection of one wall engages in the at least one recess of the other wall in the assembled state of the walls in the vertical joint, and that at least one step is provided between a projection and a recess, wherein the projections of two connecting means of two walls are arranged one above the other in the assembled state of the walls in the vertical joint.