Work Machine Ground Monitoring for Boulder Warning Control

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Solution Overview

Problem

Work machines can encounter issues when traveling over boulders, which can disrupt their operation and cause damage.

Innovation Solution

A monitoring system for work machines that includes a measurement data acquisition unit to detect the presence of boulders on the ground, a boulder determination unit to identify them, and a warning control unit to alert the operator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the work machine travels on the ground without monitoring, then the operation is simple and fast, but the work machine may encounter boulders causing travel problems and damage

Engineering Contradiction:
Improvetravel reliabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary detection of boulders on the ground before the work machine reaches them. The detection unit scans the ground ahead, identifies boulder locations in advance, and the warning unit alerts the operator before the machine encounters the obstacle, allowing preventive action to be taken.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a detection unit and warning unit as intermediary components between the work machine and the ground. These intermediaries sense the ground conditions (boulders) and transmit this information to the operator, acting as a mediator that bridges the gap between the machine's movement and the ground obstacles.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a monitoring system is installed to detect boulders, then the work machine can avoid travel problems, but the device complexity increases

Engineering Contradiction:
Improveboulder impactVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The monitoring system is segmented into distinct functional units: a detection unit for identifying boulders, a determination unit for analyzing detection data, and a warning unit for alerting the operator. This segmentation allows each component to perform its specific function efficiently while keeping the overall system manageable and maintainable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces complex mechanical sensing systems with sensor-based detection units that use optical, electromagnetic, or other non-contact sensing methods to detect boulders. This substitution reduces mechanical complexity while improving detection capability and reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250389105A1Work machine monitoring system and work machine monitoring method
Publication Date: 2025.12.25 KOMATSU LTD
  • US20250389105A1 patent drawing
  • US20250389105A1 patent drawing
  • US20250389105A1 patent drawing

AI summary

A work machine monitoring system includes a measurement data acquisition unit that acquires measurement data of a ground on which a work machine travels by rotation of a rotating member included in the work machine, the rotating member contacting the ground, a boulder determination unit that determines presence or absence of a boulder on the ground in the measurement data, and a warning control unit outputs a warning from an output device based on presence or absence of the boulder on the ground in a traveling direction of the rotating member.