Work Machine Position Control During GNSS Failure

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Solution Overview

Problem

When excavating a target based on a construction surface, calculating the position and azimuth angle of a work machine becomes challenging due to GNSS positioning failures, which affect the machine's accuracy and ability to operate effectively.

Innovation Solution

A control system for a work machine that includes a position/azimuth calculation unit, which calculates the position and azimuth angle using images of targets installed outside the machine and the inclination angle of the turning body, allowing for alternative calculation modes when GNSS fails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If GNSS positioning is used to calculate the position and azimuth angle of the work machine, then the machine can operate with machine guidance and control technologies, but the system fails when GNSS positioning fails

Engineering Contradiction:
Improveposition calculation reliabilityVSAvoidpositioning method adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system changes the positioning method parameter from GNSS-based calculation to vision-based calculation using imaging devices and target markers. When GNSS positioning fails, the system switches to capturing images of target markers, detecting their positions in the image coordinates, and calculating the work machine's position and azimuth angle through coordinate transformation and geometric relationships, thereby maintaining operational reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system introduces target markers as intermediary objects between the imaging device and the position calculation process. These markers serve as reference points that can be reliably detected in images, enabling the calculation of the work machine's position and orientation without relying on GNSS signals. The markers act as a mediator that bridges the gap when primary positioning fails.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If only GNSS positioning is used for calculating position and azimuth angle, then the system structure remains simple, but the system cannot operate when GNSS positioning fails

Engineering Contradiction:
Improveoperation continuityVSAvoidpositioning system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The imaging device serves multiple functions: it captures images for position calculation, detects target marker positions, and provides visual information for both GNSS-based and vision-based positioning methods. This multi-functionality allows the system to maintain operation continuity by switching between positioning methods without requiring completely separate hardware systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If vision-based positioning is implemented as backup, then the system can operate during GNSS failures, but the device complexity increases

Engineering Contradiction:
Improvepositioning method flexibilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system maintains continuous position calculation capability by having the imaging device continuously capture images and the control device continuously process these images to calculate position and azimuth angle. This continuous action ensures that the vision-based positioning method is ready to take over immediately when GNSS fails, providing adaptability without requiring complex manual intervention or system reconfiguration.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS20240287767A1Control system of work machine, work machine, and method ofcontrolling work machine
Publication Date: 2024.08.29 KOMATSU LTD
  • US20240287767A1 patent drawing
  • US20240287767A1 patent drawing
  • US20240287767A1 patent drawing

AI summary

A control system of a work machine including a traveling body and a turning body includes a position/azimuth calculation unit that calculates a position and an azimuth angle of the turning body based on an image of a plurality of targets installed on the outside of the work machine and an inclination angle of the turning body.