Work Machine Image Display System with Spatial Overlay

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Solution Overview

Problem

In remote operation of work machines like excavators, the two-dimensional image display lacks perspective, making it difficult for operators to accurately gauge the distance between the working unit and the object, leading to reduced working efficiency.

Innovation Solution

An image display system that combines images from an imaging device and attitude/distance detection devices to generate a three-dimensional representation of the working implement's position and attitude relative to the object, displayed on a remote operation device, providing a grid and line image overlay to enhance spatial awareness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a two-dimensional image is used for remote operation, then the operation system is simple, but the operator cannot accurately grasp the distance and spatial relationship

Engineering Contradiction:
Improveoperation system complexityVSAvoiddistance measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent overlays two-dimensional images with three-dimensional spatial information including distance markers, depth indicators, and positional data. This combines the simplicity of 2D display with the spatial awareness of 3D representation, allowing operators to accurately grasp distance and spatial relationships without requiring a fully three-dimensional display system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system introduces intermediate visual elements such as grid overlays, distance markers, and virtual reference objects that mediate between the actual physical scene and the operator's perception. These intermediaries provide spatial context and distance information without requiring complex 3D visualization, thus resolving the contradiction between system simplicity and measurement precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If only imaging device is used, then the system is simple, but working efficiency decreases due to lack of spatial awareness

Engineering Contradiction:
Improvesystem complexityVSAvoidworking efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent merges data from multiple sources including imaging devices, attitude detection devices, and distance detection devices into a single integrated display. This combination provides comprehensive spatial information while maintaining system simplicity through unified processing and presentation, thereby improving working efficiency without excessive complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system enhances two-dimensional images with three-dimensional spatial data including depth information, distance markers, and positional relationships. This allows operators to quickly assess spatial awareness and make accurate operational decisions, significantly improving working efficiency while adding only moderate system complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If two-dimensional image display is used, then the display device is simple, but the operator cannot accurately judge the position of working implement

Engineering Contradiction:
Improvedisplay device complexityVSAvoidpositioning accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces virtual intermediary elements such as overlay graphics, position markers, and spatial reference lines that are superimposed on the two-dimensional image. These intermediaries provide precise positional information about working implements without requiring complex three-dimensional display hardware, thus achieving high positioning accuracy with simple display devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system adds depth and spatial dimension information to two-dimensional displays through techniques such as perspective projection, depth cues, and layered visual information. This enables operators to accurately judge the position of working implements in three-dimensional space while using simple two-dimensional display devices.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11384515B2Image display system for work machine, remote operation system for work machine, and work machine
Publication Date: 2022.07.12 KOMATSU LTD
  • US11384515B2 patent drawing
  • US11384515B2 patent drawing
  • US11384515B2 patent drawing

AI summary

An image display system for a work machine includes an imaging device mounted to a work machine including a working unit having a working implement, an attitude detector detecting an attitude of the working unit, a distance detector determining information about distance to an object to be worked by the work machine, and a processor using information about position of the working implement obtained using an attitude of the working unit, and information about position of the object to be worked obtained from the information about distance from the work machine to an object to be worked, determined by the distance detector, generating an image of a portion corresponding to the working implement, on the object to be worked opposing the working implement, combining the generated image with an image of the object to be worked imaged by the imaging device, and displaying the combined image on a display device.