Work Machine Lens Layout for Uniform Multi-LED Display

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Solution Overview

Problem

Conventional techniques require numerous individual lenses for work machines with multiple light emitting elements, leading to inefficiency and potential differences in lighting appearance due to varying light characteristics.

Innovation Solution

The configuration allows for two or more light emitting elements to be supported at different distances from a reference point, enabling them to be arranged relative to a common lens to minimize user discomfort from lighting differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If individual lenses are provided for each light emitting element, then lighting appearance consistency is maintained, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvelighting appearance consistencyVSAvoidnumber of lenses
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent merges multiple light emitting elements (different colors) behind a single common lens. Instead of providing separate lenses for each LED, the invention positions multiple LEDs at different distances from the lens along its optical axis, allowing them to share the same lens while maintaining consistent lighting appearance through optimized spatial arrangement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies local quality by positioning each light emitting element at a specific distance from the lens according to its characteristics. Each LED is placed at an optimized position (different object distances) to compensate for differences in light intensity and color, ensuring that the lighting appearance remains consistent across different colors while using a single lens.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If multiple light emitting elements are arranged at the same distance from the lens, then manufacturing is simplified, but lighting appearance differences occur due to varying light characteristics

Engineering Contradiction:
Improvearrangement simplicityVSAvoidlighting appearance consistency
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the parameter of object distance for each light emitting element relative to the lens. By adjusting the distance parameter differently for each LED based on its light characteristics (intensity, color), the invention achieves consistent lighting appearance. This parameter variation compensates for inherent differences in LED performance while maintaining a relatively simple manufacturing process.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If a common lens is shared among multiple light emitting elements, then manufacturing efficiency improves, but lighting appearance uniformity deteriorates

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidlighting appearance uniformity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The invention merges multiple light emitting elements behind a single common lens, significantly improving manufacturing efficiency by reducing the number of optical components. This consolidation is achieved while maintaining lighting appearance uniformity through optimized positioning of each LED at different distances from the lens.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By positioning each light emitting element at a locally optimized distance from the common lens, the invention compensates for variations in light characteristics. This local adjustment ensures that despite using a shared lens, each LED produces consistent lighting appearance, thereby maintaining uniformity while improving productivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement enables efficient information display by reducing the user's discomfort due to lighting differences, while also reducing the need for numerous lenses and improving manufacturing efficiency.

Implementation Method 1

The lens is configured to propagate light from a light emitting element supported inside the housing by the support structure to an outside of the housing

Methodology Applied
Scientific EffectLight propagation through lens: Lens

Data Source

PatentUS20250183767A1Work machine and display device
Publication Date: 2025.06.05 MAKITA CORP
  • US20250183767A1 patent drawing
  • US20250183767A1 patent drawing
  • US20250183767A1 patent drawing

AI summary

A work machine includes a housing, a support structure, and a lens. The support structure is capable of supporting, inside the housing, a first and a second light emitting element each of which emits light in a first direction. The lens is configured to propagate light from a light emitting element supported inside the housing by the support structure to an outside of the housing. The work machine is configured to display information by lighting using the lens. The support structure is capable of supporting the first and the second light emitting elements at respective positions where a first distance on an imaginary plane orthogonal to the first direction is different from a second distance on the imaginary plane. The first distance is between a reference point and the first light emitting element. The second distance is between the reference point and the second light emitting element.