Work Machine Parameter Identification Using Time Series Data

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Simulations of construction performance using design values may not accurately represent actual work machine performance due to variations in site conditions and operator skills, leading to discrepancies in parameters such as traveling speed and time.

Innovation Solution

A parameter identifying device that includes a work state identifying unit and a parameter identifying unit, which utilize time series data of position, azimuth, and speed to determine work states and corresponding parameters for work machines like hydraulic excavators, bulldozers, and dump trucks, allowing for more accurate simulation of construction performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If simulation is performed using design values of work machine parameters, then the simulation setup is simple and quick, but the simulation results may be estranged from actual construction progress status

Engineering Contradiction:
Improveease of simulation setupVSAvoidaccuracy of simulation results
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system collects actual operation data from work machines during construction activities and feeds this information back to update simulation parameters. Position data, azimuth data, and speed data are continuously monitored and used to adjust simulation models, ensuring they reflect real-world performance rather than relying solely on design values.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes simulation parameters based on actual measured data from work machines. Instead of using fixed design values, the system adjusts parameters such as traveling speed, work amount per unit time, and operational efficiency based on real-time or historical operation data, making the simulation more representative of actual construction performance.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If parameters are set based on design values, then the simulation model is easy to establish, but it does not account for variations in site conditions and operator skills

Engineering Contradiction:
Improvecomplexity of simulation modelVSAvoidadaptability to site conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system enables work machines to self-report their operational parameters through onboard sensors and data collection systems. Position data, azimuth data, and speed data are automatically captured by the machines themselves during operation, eliminating the need for manual data entry or complex external monitoring systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system is designed to collect and process data from multiple types of work machines (excavators, bulldozers, dump trucks, etc.) using a unified data collection framework. The same data processing methodology applies across different machine types and construction activities, making the system adaptable to various site conditions and machine configurations without requiring separate specialized systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If actual operation data is collected and used for parameter identification, then simulation accuracy improves, but data collection and processing requirements increase

Engineering Contradiction:
Improveaccuracy of construction performance dataVSAvoidcomplexity of data collection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces manual data collection methods with automated electronic sensing and data transmission. Onboard sensors, GPS receivers, and communication systems automatically capture position, azimuth, and speed data, eliminating the need for manual measurement and recording processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates digital copies of actual work machine operations through data collection and processing. Instead of physically tracking each machine, the system generates digital representations of machine performance through collected data, which are then used to update simulation models. This digital copying approach simplifies data management while maintaining accuracy.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11200761B2Parameter identifying device, simulation device, and parameter identifying method
Publication Date: 2021.12.14 KOMATSU LTD
  • US11200761B2 patent drawing
  • US11200761B2 patent drawing
  • US11200761B2 patent drawing

AI summary

A work state identifying unit identifies work states of a work machine. A parameter identifying unit identifies a parameter related to a work amount per unit time of the work machine or a parameter related to a speed of the work machine for each of the identified work states on the basis of a time series of position data, azimuth data, or speed data of the work machine.