Work Platform Stability via Support and Stopper Mechanisms

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Solution Overview

Problem

The existing article storage facilities face challenges with the stability and tilting of vertically movable work platforms during maintenance, as they sway easily due to inadequate support, and the excessive unwinding of suspension wires leads to irregular winding and tilting when raised, complicating manual vertical movement and accurate placement at work heights.

Innovation Solution

The article storage facility incorporates a support mechanism at the work height to stabilize the vertically movable work platform and includes a stopper mechanism to prevent excessive unwinding of suspension wires, allowing for manual operation without electric motors, ensuring stable and accurate vertical movement by preventing further rotation of the winding rotating body when the platform reaches the work height.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the vertically movable work platform is merely suspended and supported by suspension wires fed out from the winding rotating body, then the device complexity is reduced, but the stability of the work platform deteriorates causing it to sway easily

Engineering Contradiction:
Improvedevice complexityVSAvoidstability of work platform
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

A support is introduced as an intermediary element between the work platform and the ground. This support receives and stabilizes the work platform when it reaches the work height, preventing swaying during maintenance operations without requiring complex active control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support is positioned in advance at the work height location. When the work platform descends, it automatically engages with the pre-positioned support, which then provides stabilization before any maintenance work begins, eliminating the need for complex real-time stabilization mechanisms.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the winding rotating body is further rotated to lower the work platform while it is supported, then the ease of operation is improved, but the manufacturing precision deteriorates due to irregular winding of suspension wires

Engineering Contradiction:
Improveease of operationVSAvoidwinding precision of suspension wires
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The stopper means is pre-configured to automatically prevent further rotation of the winding rotating body when the work platform reaches the work height. This preliminary anti-action counteracts the tendency for over-rotation and irregular winding before it can occur, maintaining wire tension and winding precision.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The stopper means provides mechanical feedback by physically blocking the rotation of the winding rotating body when the platform reaches the correct height. This feedback mechanism ensures that the suspension wires are fed out by the precise amount needed, preventing irregular winding while allowing easy manual operation.

Inventive Principle:
Principle #23Feedback

3Stability of the object's composition

If the work platform is supported at the work height, then the stability of the work platform is improved, but the reliability deteriorates due to excessive unwinding of suspension wires

Engineering Contradiction:
Improvestability of work platformVSAvoidreliability of suspension wire winding
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The stopper means is pre-positioned to automatically prevent over-rotation of the winding rotating body when the work platform reaches the work height. This preliminary anti-action ensures that suspension wires are never fed out in excessive amounts, maintaining proper tension and winding integrity, thereby preserving reliability while enabling platform support.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS9045282B2Article storage facility
Publication Date: 2015.06.02 DAIFUKU CO LTD
  • US9045282B2 patent drawing
  • US9045282B2 patent drawing
  • US9045282B2 patent drawing

AI summary

A vertically movable work platform is suspended and supported by a plurality of suspension wires fed out from one or more of winding rotating bodies which is rotated such that the vertically movable work platform is vertically moved by the rotation of the one or more of winding rotating bodies. A support for receiving and supporting the lowering vertically movable work platform at a work height, and a stopper for preventing the rotation of the winding rotating body in a direction which tends to lower the vertically movable work platform when the vertically movable work platform reaches the work height are provided.