Generic Work Recognition Model Generation for Manufacturing Adaptability

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Solution Overview

Problem

Existing work recognition systems lack versatility in recognizing new processes or products, requiring changes to recognition logic and learning models, which is time-consuming.

Innovation Solution

A work recognition system that includes a storage unit for work component recognition models, a unit work recognition model generation unit, and a unit work recognition unit, enabling generic unit work recognition independent of products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If special-purpose recognition logic and learning models are introduced for work elements, then work recognition accuracy is improved, but system adaptability to new processes and products deteriorates

Engineering Contradiction:
Improvework recognition accuracyVSAvoidsystem adaptability to new processes and products
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent segments work recognition into hierarchical levels: work element recognition (basic actions like grasping, moving), work recognition (specific task actions), and process recognition (overall workflow). This segmentation allows generic work element models to be combined flexibly for different specific tasks, improving both accuracy through specialized element models and adaptability through modular composition.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates universal work element recognition models that can be applied across multiple work contexts. By defining generic work elements (grasping, moving, positioning) that are independent of specific products or processes, the system achieves versatility while maintaining recognition accuracy through specialized element models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If special-purpose recognition logic and learning models are introduced for work elements, then work recognition accuracy is improved, but system complexity and preparation time deteriorate

Engineering Contradiction:
Improvework recognition accuracyVSAvoidrecognition logic and learning model complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the recognition system into independent work element models that can be developed, validated, and maintained separately. This segmentation reduces system complexity by allowing modular development of recognition logic while maintaining high accuracy through specialized element models.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary action by pre-defining generic work element recognition models that can be reused across different tasks. This preliminary preparation of universal element models reduces the complexity of creating new recognition systems for different processes, as only task-specific combinations need to be defined rather than complete recognition logic.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If special-purpose recognition logic and learning models are introduced for work elements, then work recognition accuracy is improved, but time required for preparing new recognition systems deteriorates

Engineering Contradiction:
Improvework recognition accuracyVSAvoidpreparation time for new processes and products
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates universal work element recognition models that can be applied across multiple work contexts without modification. This universality eliminates the need to create new recognition logic for each product or process, significantly reducing preparation time while maintaining accuracy through the specialized element models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent performs preliminary action by pre-defining generic work element recognition models that can be reused across different tasks. This preliminary preparation of universal element models allows rapid deployment for new processes and products, reducing preparation time while maintaining recognition accuracy.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250029029A1Work recognition system, work recognition method, and program
Publication Date: 2025.01.23 TOYOTA JIDOSHA KK
  • US20250029029A1 patent drawing
  • US20250029029A1 patent drawing
  • US20250029029A1 patent drawing

AI summary

A work recognition system including: a storage unit configured to store a plurality of work component recognition models that take as input information of movement, touch, hearing, position, camera, and equipment, and tools at the time of a work to an object of a worker, divide the work into work components, and make a determination; a unit work recognition model generation unit configured to generate a general-purpose unit work recognition model by combining components independent of products among the work component recognition models based on work contents; and a unit work recognition unit configured to input, to the unit work recognition model, information of movement, touch, hearing, position, camera, and equipment, and tools at the time of a work to an object of a worker, and recognizing a unit work is provided.