Dynamic Work Schedule Redistribution for Maintenance Interruptions

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Solution Overview

Problem

Maintenance work schedules are disrupted by interruption events, leading to inefficiencies and resource wastage as workers are forced to wait for resolved issues, especially when critical path tasks are affected, making it difficult to maintain quality and meet cost-cutting demands.

Innovation Solution

A work support system that divides maintenance tasks into worker units and redistributes remaining worker units to unaffected tasks upon detecting an interruption event, allowing for real-time schedule modifications to maintain workflow efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the work schedule is fixed and workers are assigned to specific division tasks, then work quality can be maintained through skilled workers, but productivity decreases when interruption events occur as workers must wait for task completion

Engineering Contradiction:
Improvework qualityVSAvoidwork efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The work schedule is made dynamic by enabling real-time redistribution of worker units when interruption events occur. The system automatically detects interruptions and reassigns affected workers to alternative division tasks, transforming the static schedule into an adaptive system that responds to changing conditions, thereby maintaining productivity while preserving work quality through proper task allocation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of worker assignment by redistributing worker units from interrupted tasks to available tasks. This parameter change in task allocation allows the system to adapt to interruption events, converting idle time into productive work and maintaining overall workflow efficiency without compromising the quality requirements of critical tasks.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If workers are redistributed to alternative tasks during interruptions, then productivity is maintained, but work quality may be compromised if workers are moved from critical path tasks

Engineering Contradiction:
Improvework efficiencyVSAvoidwork quality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system implements feedback mechanisms by continuously monitoring task completion status and interruption events. When a worker is redistributed to an alternative task, the system tracks the resolution of the original task and automatically reassigns the worker back to the critical path task once it becomes available, ensuring that quality-critical tasks receive appropriate attention while maintaining productivity during interruptions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The work schedule management system acts as an intermediary that coordinates worker assignments between critical path tasks and alternative tasks. It manages the transition of workers between task types, ensuring that redistribution decisions balance productivity maintenance with quality preservation by considering task priorities and dependencies.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the work schedule is modified frequently to accommodate interruptions, then productivity is maintained through flexible resource allocation, but device complexity increases due to real-time schedule management requirements

Engineering Contradiction:
Improvework efficiencyVSAvoidschedule management complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The work schedule management system operates autonomously by automatically detecting interruption events, identifying affected workers, and redistributing them to suitable alternative tasks without requiring manual intervention. This self-service capability reduces the operational complexity of frequent schedule modifications while maintaining high productivity through automated real-time resource reallocation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20220383233A1Work support system, work support method, and work support program
Publication Date: 2022.12.01 MITSUBISHI HEAVY IND LTD
  • US20220383233A1 patent drawing
  • US20220383233A1 patent drawing
  • US20220383233A1 patent drawing

AI summary

A work support system gives work support by using a work schedule which is created by dividing support target work into a plurality of division tasks and distributing a worker unit. The present system includes an interruption information acquisition part for acquiring interruption information, and a work schedule modification part for modifying the work schedule if the interruption information is acquired. The work schedule is modified by redistributing, to the division task started after the interruption event, the remaining worker unit excluding the worker unit distributed to the division task in which the interruption event occurs.