Work Vehicle Control Apparatus Collision Prevention

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Solution Overview

Problem

Productivity in work locations, such as mines, deteriorates due to collisions between traveling work vehicles and obstacles when they deviate from their intended travel routes.

Innovation Solution

A control apparatus for work vehicles that includes a course data acquisition unit, travel range data acquisition unit, detection data acquisition unit, prediction unit, determination unit, and drive control unit, which predicts the vehicle's future position based on detected data and determines whether it remains within a predefined travel range, stopping the vehicle if it does not.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the work vehicle travels autonomously without human intervention, then productivity is improved, but the risk of collision with obstacles increases

Engineering Contradiction:
ImproveproductivityVSAvoidcollision risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control apparatus predicts the work vehicle's position in advance by calculating a predicted position based on current position, travel direction, and travel distance. This preliminary position prediction allows the system to proactively identify potential deviations from the travel route before actual collision occurs, enabling preventive control actions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously acquires detection data from detection devices, compares the predicted position with the actual travel route, and adjusts control signals accordingly. This closed-loop feedback mechanism ensures the vehicle remains on course by constantly monitoring and correcting its position based on real-time data.

Inventive Principle:
Principle #23Feedback

2Reliability

If the vehicle follows a strict preset travel route, then collision risk is reduced, but the ability to adapt to unexpected obstacles decreases

Engineering Contradiction:
Improvecollision avoidanceVSAvoidroute adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The control apparatus dynamically adjusts the travel route by generating a corrected travel route based on the predicted position and detected obstacles. Rather than following a rigid preset route, the system continuously modifies the path in real-time, balancing adherence to the original route with necessary deviations to avoid obstacles and maintain safe operation.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the vehicle travels at high speed, then productivity is improved, but the severity of potential collisions increases

Engineering Contradiction:
Improvetravel speedVSAvoidcollision severity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control apparatus applies preliminary anti-action by predicting the vehicle's future position and identifying potential collisions before they occur. By calculating the predicted position based on current travel parameters and comparing it with the travel route, the system takes preventive measures in advance, such as adjusting speed or correcting the path, to avoid collisions entirely rather than reacting after contact occurs.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS11327505B2Control apparatus of work vehicle, work vehicle, and control method of work vehicle
Publication Date: 2022.05.10 KOMATSU LTD
  • US11327505B2 patent drawing
  • US11327505B2 patent drawing
  • US11327505B2 patent drawing

AI summary

A control apparatus of a work vehicle includes a course data acquisition unit acquiring course data indicating a traveling condition of a work vehicle that includes a travel route, a travel range data acquisition unit acquiring travel range data indicating a travel range of the work vehicle that is defined with a preset travel width based on the travel route, a detection data acquisition unit acquiring detection data of a detection device that has detected a travel direction of the work vehicle, a prediction unit predicting, based on the detection data, a prescribed position distant from a current position of the work vehicle traveling according to the course data, a determination unit determining whether the prescribed position exists within the travel range, and a drive control unit stopping traveling of the work vehicle when it is determined that the prescribed position does not exist within the travel range.