Work Vehicle Cover Structure for Debris Protection

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Solution Overview

Problem

Work vehicles, such as feller bunchers, face operational disruptions due to debris like leaves, branches, and wood chips falling onto moving parts and coupling areas between the vehicle body and work implement, potentially impacting the movement of the work implement.

Innovation Solution

A work vehicle design featuring a cover structure with a work implement cover, a chassis side cover, a top cover, and an underside cover that are hingedly coupled to the vehicle body and work implement, creating an overlapping enclosure to prevent debris from entering the coupling area and affecting the operation of the work implement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the work implement is movably coupled to the vehicle body without additional covers, then the structure remains simple and easy to manufacture, but debris can fall into the coupling portion and affect the movement of the work implement

Engineering Contradiction:
Improveoperation reliability of work implementVSAvoidstructure complexity of cover system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective cover system is divided into multiple segments: a first cover coupled to the work implement, a second cover hingedly coupled to the vehicle body, and a third cover hingedly coupled to either the vehicle body or work implement. These segmented covers work together to protect the coupling portion while maintaining structural simplicity and ease of manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second and third covers are designed to be hinged rather than fixed, allowing them to move dynamically as the work implement moves relative to the vehicle body. This dynamic design ensures continuous protection of the coupling portion while accommodating the movable coupling between work implement and vehicle body.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If covers are added to protect the coupling portion from debris, then the protection against debris is improved, but the ease of operation and maintenance of the work implement is reduced

Engineering Contradiction:
Improvedebris protection of coupling portionVSAvoidaccessibility for operation and maintenance
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The hinged design of the second and third covers allows them to be easily opened and closed. During normal operation, the covers remain closed to protect against debris. During maintenance or operation requiring access, the hinged covers can be opened without complex fastening mechanisms, maintaining ease of operation while providing protection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cover system acts as an intermediary protective barrier between the debris environment and the coupling portion. The hinged mechanism serves as a mediator that allows controlled access when needed while maintaining protection during normal operation, balancing debris protection with operational accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10362738B2Work vehicle
Publication Date: 2019.07.30 KOMATSU LTD
  • US10362738B2 patent drawing
  • US10362738B2 patent drawing
  • US10362738B2 patent drawing

AI summary

A work vehicle includes a vehicle body, a work implement, a first cover, and a second cover. The work implement is movably coupled to the vehicle body. The first cover is coupled to the work implement. The second cover is hingedly coupled to the vehicle body and is at least partially overlappingly disposed on the first cover.