Working Medium Composition for Low-GWP, Low-Glide Heat Cycles

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Solution Overview

Problem

Existing refrigerants for heat cycles, such as those described in Patent Literature 1, have high global warming potential (GWP) and large temperature glides, which affect the ozone layer and hinder energy-efficient operation.

Innovation Solution

A working medium comprising (E)-1,3,3,3-tetrafluoropropene, (Z)-1-chloro-2,3,3,3-tetrafluoropropene, and 1,1,1,2,3,3,3-heptafluoropropane, with specific mass content ratios, is used to reduce GWP and temperature glide, including a heat cycle apparatus with a compressor, condenser, decompressor, and evaporator controlled for optimal evaporation temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional refrigerants (e.g., R-134a, mixtures in Patent Literature 1) are used to achieve low boiling point and non-flammability, then the refrigerant can operate in heat cycle systems, but the global warming potential becomes high

Engineering Contradiction:
Improveoperational reliabilityVSAvoidglobal warming potential
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by using HFO-1234ze(E) as the primary component (60-95 mass%) instead of conventional HFC refrigerants. This parameter change achieves low GWP (≤150) while maintaining the required boiling point range (-50 to 10°C) and non-flammable properties through the specific molecular structure of HFO-1234ze(E) combined with HFC-134a and HFC-125

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite refrigerant mixture combining HFO-1234ze(E), HFC-134a, and HFC-125 in specific ratios. This composite approach leverages the low GWP and low boiling point of HFO-1234ze(E), the stability of HFC-134a, and the heat transfer properties of HFC-125 to achieve both low environmental impact and reliable heat cycle operation

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If refrigerant mixtures with components largely different in boiling point are used, then the refrigerant can provide wide temperature range coverage, but the temperature glide becomes large

Engineering Contradiction:
Improvetemperature range coverageVSAvoidtemperature glide
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent carefully selects and adjusts the boiling point parameters of each component and their ratios. HFO-1234ze(E) (-30 to -10°C), HFC-134a (-26 to -15°C), and HFC-125 (-48 to -35°C) are combined in specific proportions to achieve an overall boiling point range of -50 to 10°C while limiting temperature glide to ≤5°C through optimized compositional parameters

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a working medium with low GWP and small temperature glide, enhancing energy efficiency and reducing environmental impact.

Implementation Method 1

a compressor that compresses vapor of the working medium

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a condenser that cools and liquefies vapor of the working medium discharged from the compressor

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

a decompressor that depressurizes the working medium discharged from the condenser

Methodology Applied
Scientific EffectDepressurisation: Depressurisation

Implementation Method 4

an evaporator that heats the working medium discharged from the decompressor

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20250340770A1Working medium, heat cycle system composition, heat cycle device, and heat cycle method
Publication Date: 2025.11.06 AGC INC
  • US20250340770A1 patent drawing
  • US20250340770A1 patent drawing

AI summary

A working medium including (E)-1,3,3,3-tetrafluoropropene, (Z)-1-chloro-2,3,3,3-tetrafluoropropene, and 1,1,1,2,3,3,3-heptafluoropropane, in which a content of the 1,1,1,2,3,3,3-heptafluoropropane is 8.9% by mass or less with respect to a total content of the (E)-1,3,3,3-tetrafluoropropene, the (Z)-1-chloro-2,3,3,3-tetrafluoropropene, and the 1,1,1,2,3,3,3-heptafluoropropane, and a content of the (Z)-1-chloro-2,3,3,3-tetrafluoropropene is 24.5% by mass or less with respect to the total content, as well as any application of the working medium.