Working Vehicle Radar Support With Hollow Maintenance Structure
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Solution Overview
Problem
Existing working vehicles face reduced workability due to sensor brackets obstructing maintenance tasks, particularly when fixed to the left and right side surfaces of a weight bracket, hindering access to the bonnet and other components.
Innovation Solution
A working vehicle design featuring a weight support portion with a support member that integrates a hollow structure, allowing for the accommodation of components and facilitating maintenance, while supporting a front detection section with adjustable angle and a hollow shape to minimize interference with headlights and hitch pins.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If sensor brackets are fixed to the left and right side surfaces of the weight bracket, then the detection device can be properly positioned, but the brackets obstruct worker access to the bonnet and reduce workability
Solution Approach 1:
The patent transitions from lateral mounting (left-right sides) to vertical mounting (upper surface) of the weight bracket. This dimensional change in attachment location eliminates the obstruction problem while preserving detection functionality, as the sensor brackets are now positioned above the bonnet area rather than beside it.
2Strength
If solid support member is used, then structural strength is sufficient, but maintenance access and component accommodation are limited
Solution Approach 1:
The support member is designed with a hollow internal structure that can accommodate cables, connectors, and other components. This nesting approach allows maintenance components to be integrated within the support member itself, improving access and organization while preserving external structural strength.
Solution Approach 2:
The support member is divided into external structural walls and internal hollow space. This segmentation allows the outer shell to provide strength while the inner cavity provides maintenance access and component accommodation, resolving the contradiction between structural integrity and serviceability.
3Ease of manufacture
If support member has constant lateral width, then manufacturing is simple, but it blocks light from headlights and reduces aerodynamic efficiency
Solution Approach 1:
The support member features variable cross-sectional dimensions along its length, with the lateral width being larger at the base for structural support and progressively narrower toward the top to reduce light blockage. This local variation in geometry optimizes both structural performance and optical clearance while remaining manufacturable.
Data Source
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AI summary
A weight support portion that is provided in a front portion of a vehicle body and supports a weight member, a front side radar unit capable of detecting a detection target in front of the vehicle body, and a support member that is fixed to an upper surface of the weight support portion and supports the front side radar unit are included.