Workpiece Two-Point Size Determination via Helical Projection

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Solution Overview

Problem

Existing methods for determining the two-point size of workpieces, particularly cylindrical ones, are cumbersome and time-consuming due to the need for multiple revolutions and alignment of measuring probes, resulting in non-continuous measurements.

Innovation Solution

A method and apparatus that project measuring points into a perpendicular plane to determine the two-point size using a helix-measurement approach, allowing for continuous measurement and alignment-free assessment, utilizing a computer-implemented process to analyze and project 3D measuring points into a 2D plane for accurate determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple revolutions are measured to improve measurement accuracy, then measurement precision improves, but measurement time increases

Engineering Contradiction:
Improvetwo-point size determination accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent transforms the measurement approach from multiple discrete revolutions (1D progression along the axis) to a continuous helical path (2D spiral trajectory). By measuring along a helix with defined pitch and radius, the system captures surface points continuously across multiple rotational positions and axial locations in a single scan, eliminating the need for multiple separate revolutions while maintaining comprehensive coverage for accurate two-point size determination.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements continuous measurement along a helical path where the probe continuously traces the workpiece surface without interruption. This continuous action captures measuring points across multiple revolutions and axial positions in one uninterrupted scan, contrasting with traditional methods that require stopping and re-aligning between discrete revolutions. The continuous helical measurement maintains measurement quality while dramatically reducing total measurement time.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If the workpiece is measured circumferentially at multiple positions to improve accuracy, then measurement precision improves, but device complexity increases due to repeated alignment requirements

Engineering Contradiction:
Improvetwo-point size determination accuracyVSAvoidprobe alignment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transitions from static, discrete measurement positions requiring manual re-alignment to a dynamic continuous helical measurement path. The probe dynamically traverses the workpiece surface along a spiral trajectory, automatically capturing points at varying circumferential and axial positions without requiring intervention for re-alignment. This dynamic approach simplifies the measurement process while maintaining comprehensive data collection for accurate two-point size determination.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent pre-defines the helical measurement path with specific pitch and radius parameters before measurement begins. This preliminary configuration establishes the complete measurement trajectory in advance, eliminating the need for real-time alignment decisions during measurement. The pre-planned helical path ensures consistent circumferential and axial coverage throughout the measurement process, simplifying operation while maintaining measurement precision.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11480420B2Method and apparatus for determining the two-point size of a workpiece
Publication Date: 2022.10.25 MITUTOYO CORP
  • US11480420B2 patent drawing
  • US11480420B2 patent drawing
  • US11480420B2 patent drawing

AI summary

A computer-implemented method for determining a two-point size of a workpiece includes receiving a set of measuring points of the workpiece, determining a longitudinal axis of the workpiece based on the set of measuring points, projecting at least a part of the set of measuring points into a projection plane perpendicular to the longitudinal axis to obtain a set of projection points, and determining a two-point size of the workpiece based on the projection point.