Workpiece Support Changer With Horizontal-Link Lifting
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Solution Overview
Problem
Existing changing devices for workpiece supports in processing machines, such as laser cutting machines, are costly due to the complexity and number of components, and lack process reliability and simplicity in structure.
Innovation Solution
A changing device with a lifting mechanism using horizontally movable links and guide rails, featuring support rollers and track rollers with U-shaped recesses, and a drive system with gear and pinion interaction, allows for synchronous control and simplified vertical movement of workpiece supports, eliminating the need for hydraulics and reducing component count.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional lifting devices (hydraulic cylinders, ball screw drive, roller chain drive, electric cylinder, or linear motor) are used to lift the carrier device, then the lifting function is reliable, but the device becomes costly due to the number of components
Solution Approach 1:
The patent replaces complex mechanical lifting systems (hydraulic cylinders, ball screw drives, roller chain drives, electric cylinders, or linear motors) with a simple link mechanism that converts horizontal movement into vertical lifting motion. This mechanical substitution eliminates multiple costly components while maintaining reliable lifting function through the geometric relationship between the link's horizontal displacement and the carrier device's vertical position.
Solution Approach 2:
The patent extracts the essential lifting function from complex lifting devices and implements it through a minimal link mechanism. By taking out only the necessary horizontal movement capability and the geometric conversion relationship, the solution eliminates unnecessary components such as hydraulic systems, screw drives, chain drives, or motor assemblies, thereby reducing component count while preserving the core lifting reliability.
2Reliability
If complex lifting devices with multiple components are used, then the lifting function is achieved, but the structure becomes costly and less simple
Solution Approach 1:
The patent substitutes complex mechanical systems with a simple link mechanism that achieves the same lifting function through geometric conversion. This replacement dramatically reduces manufacturing cost by eliminating the need for expensive hydraulic systems, precision screw drives, chain drives, or motor assemblies, while maintaining process reliability through the inherent mechanical advantage of the link geometry.
Solution Approach 2:
The patent employs a simple link mechanism that can be manufactured at low cost compared to traditional lifting devices. The link, being a simple mechanical component with straightforward geometry, can be produced economically using standard manufacturing processes, thereby reducing overall system cost while maintaining sufficient reliability for the application.
3Ease of operation
If the carrier device is controlled by horizontal movement of links, then the travel movement is simplified and process reliability is increased, but additional guide devices are needed on the base frame
Solution Approach 1:
The patent merges the guiding function into the link mechanism itself. The link serves dual purposes: it provides the horizontal movement capability and simultaneously guides the carrier device's vertical motion through its geometric relationship with the base frame. This merging eliminates the need for separate guide devices on the base frame, as the link's structure and movement constraints inherently provide the necessary guidance.
Solution Approach 2:
The link mechanism is designed to perform multiple functions simultaneously: it provides horizontal movement input, converts this movement into vertical lifting motion, and guides the carrier device along the correct trajectory. This multi-functionality reduces the overall device complexity by eliminating the need for separate guiding components on the base frame, as the link itself serves as both actuator and guide.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design achieves a cost-effective, reliable, and efficient process for changing workpiece supports with reduced complexity, ensuring stable and synchronized movement, and provides safety features like self-locking mechanisms to prevent accidental displacement.
Implementation Method 1
a lifting device with at least one link that is horizontally movable and simultaneously controls the carrier device with the at least two workpiece supports between at least two lifting positions relative to the base frame
Implementation Method 2
The support rollers and the track rollers preferably have a guide contour in their respective running surface, through which the plate-shaped link is guided between the support rollers and the track rollers
Implementation Method 3
A drive element is provided on each link of the lifting device, which interacts with a complementary drive element, one of the two drive elements being controlled by a drive motor
Data Source
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AI summary
The invention relates to a changing device for changing at least two workpiece supports (22, 23, 69) for a machine tool (14), comprising a main frame (31), which has a carrier device (32) for at least two workpiece supports (22, 23, 69), the height of which workpiece supports can be adjusted by means of the carrier device (32) such that one of the workpiece supports (22, 23, 69) can be displaced into a working plane in which the workpiece support (21, 22, 69) can be moved into and moved out of the machine tool (14) by the carrier device (32), and comprising a lifting device (36) acting between the main frame (31) and the carrier device (32), by means of which lifting device the height of the carrier device (32) relative to the main frame (31) can be adjusted in order to adopt the working plane in a first lifting position (28) or at least a further lifting position (29) for the at least one workpiece support (22, 23, 69), wherein the lifting device (36) comprises at least one connecting link (47), which can be adjusted horizontally and controls the carrier device (32) together with the at least two workpiece supports (22, 23, 69) between the first lifting position (28) and the at least one further lifting position (29) displaceably relative to the main frame (31).