Autonomous Worksite EV Charging Scheduling to Reduce Queues

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Solution Overview

Problem

Autonomous electric work vehicles face challenges in efficiently charging at worksites with multiple charging points, as they may encounter unavailable, low-power, or inappropriate charging points, leading to queues and unnecessary travel.

Innovation Solution

A method and device for centralized charging management, where charger properties and vehicle properties are communicated to a central controller, allowing for scheduled charging assignments to each vehicle based on charger availability and vehicle needs, ensuring efficient pairing of vehicles with suitable charging modules.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If autonomous electric work vehicles travel to charging points without knowledge of charger properties, then vehicles can autonomously seek charging, but charging efficiency deteriorates due to queues and unnecessary travel

Engineering Contradiction:
Improveautonomous charging capabilityVSAvoidcharging efficiency
Core Design Contradiction:
Extent of automationVSProductivity

Solution Approach 1:

The system implements feedback by having vehicles report their charging experiences (success/failure, charger properties) back to the cloud platform. The platform uses this feedback to update charger status information and routing recommendations, enabling vehicles to learn from collective experiences and avoid problematic charging points, thus resolving the contradiction between autonomous operation and charging efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary action by pre-calculating optimal charging routes and assigning charging tasks to vehicles before they arrive at charging points. The cloud platform proactively manages charger-vehicle matching and provides advance routing guidance, preventing queues and unnecessary travel before they occur, thereby maintaining both autonomy and efficiency

Inventive Principle:
Principle #10Preliminary action

2Quantity of substance

If multiple charging points are deployed at the same or different locations, then charging capacity increases, but system complexity increases due to coordination requirements

Engineering Contradiction:
Improvecharging capacityVSAvoidcharging system coordination
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The cloud platform serves as an intermediary that coordinates multiple charging points and vehicles. It centralizes the management of charger properties, availability status, and vehicle charging requests, simplifying the coordination complexity by providing a single point of control that manages all charging points regardless of their physical locations, thus enabling increased charging capacity without proportional increase in system complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If vehicles queue at charging points due to unavailability or in-use status, then charging demand is met, but time loss increases due to waiting and idle periods

Engineering Contradiction:
Improvecharging availabilityVSAvoidwaiting time at charging points
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary action by pre-assigning charging tasks and calculating optimal routes before vehicles arrive at charging points. The cloud platform proactively identifies available chargers and schedules vehicle arrivals in advance, preventing queues and minimizing waiting time while ensuring charging availability is maintained through advance planning and coordination

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250033518A1Charging Management for an Autonomous Electric Work Vehicles at a Worksite
Publication Date: 2025.01.30 CATERPILLAR INC
  • US20250033518A1 patent drawing

AI summary

A method of charging management for a worksite comprising a plurality of autonomous electric work vehicles is provided. The method comprises communicating charger properties from a plurality of charging modules to a central controller and communicating vehicle properties from a plurality of electric work vehicles to the central controller. Charging is scheduled for the plurality of electric work vehicles based on the charger properties and the vehicle properties, wherein scheduling charging comprises assigning to each of the electric work vehicles a designated charging time and a designated charging module. Each electric work vehicle and its designated charging module are brought together at the designated charging time of the electric work vehicle.