Globoid Worm Edge Tooth Geometry for Torque and Wheel Protection

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Solution Overview

Problem

Existing helical gear drives with globoid worms face issues with installation space and torque transmission while avoiding damage to the counter wheel during operation.

Innovation Solution

The globoidal worm gear features teeth with reduced height in its axial edge regions and optionally rounded tips, along with a concave toothing design, to prevent damage to the worm wheel and enhance load-bearing capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the worm has uniform full-height teeth across its entire length, then the load transmission capacity is maximized, but the outer edge teeth damage the worm wheel teeth

Engineering Contradiction:
Improvetorque transmissionVSAvoiddamage to worm wheel teeth
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by differentiating the tooth height across different regions of the worm. The central region maintains full tooth height for optimal load transmission, while the outer edge regions have reduced tooth height to prevent damage to the worm wheel. This spatial variation in tooth geometry allows each region to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the tooth height is reduced in outer edge regions, then damage to the worm wheel is prevented, but the overall load transmission capacity decreases

Engineering Contradiction:
Improvedamage to worm wheel teethVSAvoidtorque transmission
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent segments the worm's tooth structure into distinct zones: a central region with full-height teeth for primary load bearing, and outer edge regions with reduced-height teeth for protective engagement. This segmentation allows the system to simultaneously achieve high load capacity in the critical central area while preventing harmful effects at the boundaries through the modified outer teeth.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If a cylindrical worm is used instead of globoidal, then the manufacturing is simpler, but the engagement area and load transmission are reduced

Engineering Contradiction:
Improveworm manufacturingVSAvoidtorque transmission
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent applies partial globoidal geometry to the worm, creating a hybrid form that is neither fully cylindrical nor fully globoidal. The central region maintains the load-transmitting advantages of globoidal geometry with multiple simultaneous tooth engagements, while the outer regions transition to a simpler form that limits engagement to prevent damage. This partial application of globoidal features achieves an optimal balance between manufacturing complexity and performance.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentEP4656904A1Helical gearing for an auxiliary drive, in particular for a steering gear of a motor vehicle
Publication Date: 2025.12.03 IMS GEAR SE & CO KGAA
  • EP4656904A1 patent drawingFigure 1
  • EP4656904A1 patent drawingFigure 2
  • EP4656904A1 patent drawingFigure 3

AI summary

The invention relates to a worm gear (10) for an auxiliary drive, in particular for a steering gear of a motor vehicle, comprising the following features: - a worm (100) with helical teeth designed as globoid teeth or globoid-like teeth, - a worm wheel (200) meshing with the worm (100), - the teeth of the worm (100) have teeth (130) in at least one of its two axial edge regions (112, 114) with a tooth height (H2) that is lower than the height (H1) of the other teeth of the worm (100). The invention further relates to a worm for such a worm gear and a manufacturing method for such a worm.