Worm-and-Ram Cork Extractor for Controlled Seal Breaking
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Solution Overview
Problem
Existing methods for removing internal closures from containers, such as corks from bottles, require significant mechanical force, which can lead to cork damage, spillage, and potential injury, and existing devices are either complex or unreliable.
Innovation Solution
An apparatus and method involving a handle and worm assembly with a ram mechanism that applies force to advance the internal closure into the container to break the seal, using a fulcrum and push lock for better control and a ram to minimize damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional screw-type devices are used to remove internal closures, then the closure can be extracted from the container, but significant mechanical force is required which can lead to closure damage, spillage, and potential injury
Solution Approach 1:
Instead of pulling the closure directly outward which risks damage and spillage, the device first pushes the closure further into the container using a ram mechanism. This inversion of the extraction direction allows the seal to be broken in a controlled manner before removal, significantly reducing the risk of closure damage and liquid spillage while maintaining reliable extraction
2Reliability
If traditional screw-type devices are used to remove internal closures, then the closure can be extracted from the container, but the device complexity increases with additional mechanisms like fulcrum and push lock
Solution Approach 1:
The device combines multiple functions into a single integrated tool: the worm assembly provides both the screw extraction mechanism and the push lock engagement, while the fulcrum serves as both a leverage point and a structural support for the ram mechanism. This merging of functions achieves reliable closure removal without requiring multiple separate components or overly complex mechanisms
3Reliability
If traditional screw-type devices are used to remove internal closures, then the closure can be extracted from the container, but the force application is uncontrolled which can cause injury to persons or property
Solution Approach 1:
The device performs preliminary action by using the ram mechanism to push the closure further into the container and break the seal before the actual extraction occurs. This preliminary seal-breaking action reduces the force needed during removal and allows for controlled, gradual extraction, significantly improving safety and ease of operation while maintaining reliable closure removal
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method provides controlled force application to break the seal, reducing cork damage and improving safety by minimizing the risk of spillage and injury, while being simpler and more reliable than existing devices.
Implementation Method 1
a second end of the helical portion configured to be driven into the internal closure when a rotational force is applied to the handle
Implementation Method 2
the ram configured to apply a force in a direction to advance the internal closure into the container over at least a portion of a top surface of the internal closure prior to extracting the internal closure
Implementation Method 3
the worm assembly having a straight portion and a helical portion... a second end of the helical portion configured to be driven into the internal closure when a rotational force is applied to the handle
Data Source
AI summary
An apparatus and method includes a handle and a worm assembly, mechanically coupled to the handle, the worm assembly configured to extract an internal closure out of an opening in a container and having a straight portion, with one end of the straight portion coupled to the handle through a pivot point allowing rotational freedom between the handle and worm assembly and the other end coupled to a helical portion that is configured to be driven into the internal closure when a rotational force is applied to the handle. The worm assembly further includes a ram, coupled between the straight and helical portions, that applies force in a direction to advance the internal closure into the container over at least a portion of a top surface of the internal closure in order to break the seal between the internal closure and the container prior to extracting the internal closure.


