Worm Wheel Protrusions for Electric Power Steering Lubrication

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Solution Overview

Problem

Existing electric power steering apparatuses face challenges in reducing meshing noise caused by backlash in gear pairs due to the adherence of lubricating oils to housing surfaces, leading to reduced circulation and effectiveness.

Innovation Solution

The electric power steering apparatus incorporates protrusions on the driving and driven gears with inclined guide surfaces to stir and direct lubricating oils towards tooth tips, ensuring consistent lubrication and reducing noise by maintaining oil circulation between gear surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If lubricating fats and oils are applied to gear tooth surfaces to reduce meshing noise, then noise reduction is achieved, but the lubricating fats and oils adhere to housing inner surfaces and circulation quantity decreases

Engineering Contradiction:
Improvemeshing noiseVSAvoidcirculation quantity of lubricating fats and oils
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The gear tooth surface is segmented into multiple protrusions that are distributed around the gear circumference. Each protrusion acts as an independent lubricant reservoir and circulation pathway, ensuring that lubricating fats and oils are distributed across multiple locations rather than adhering to large continuous housing surfaces. This segmentation maintains lubricant circulation while providing adequate lubrication at each meshing point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions serve as intermediary structures between the gear tooth surfaces and the housing. Instead of lubricating fats and oils directly contacting the housing inner surfaces where they would adhere, the protrusions act as intermediate carriers that hold and circulate the lubricant. The lubricant is transferred from the housing to the protrusions and then to the tooth surfaces, preventing direct adherence to the housing while maintaining circulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If consistency value of lubricating fats and oils is increased to improve fluidity and lubricity, then lubricity is improved, but adherence to housing inner surfaces increases

Engineering Contradiction:
ImprovelubricityVSAvoidcirculation quantity of lubricating fats and oils
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The protrusions create localized regions with different lubricant retention characteristics. The protrusion tips have high lubricant concentration for effective lubrication, while the spaces between protrusions allow for better drainage and circulation. This local quality variation enables the system to maintain high lubricity where needed while preventing excessive adherence that would reduce circulation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protrusions create dynamic lubricant circulation patterns as the gear rotates. Lubricating fats and oils are continuously pumped from the housing onto the protrusion surfaces and then distributed to the meshing zones. This dynamic circulation prevents the lubricant from statically adhering to housing surfaces while maintaining adequate lubricity during operation. The circulation quantity is restored through the continuous pumping action.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains lubricating oils between gear surfaces, reducing noise caused by backlash over time and allowing for less precise machining and assembly, thereby lowering manufacturing costs.

Implementation Method 1

The electric power steering apparatus incorporates protrusions on the driving and driven gears with inclined guide surfaces to stir and direct lubricating oils towards tooth tips

Methodology Applied
Scientific EffectStirring: Stirring

Implementation Method 2

by applying lubricating fats and oils to a pair of gears and causing the lubricating fats and oils to be present between tooth surfaces

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS7591341B2Noise reduction electric power steering apparatus
Publication Date: 2009.09.22 INTELLECTUAL VENTURES ASSETS 139 LLC
  • US7591341B2 patent drawing
  • US7591341B2 patent drawing
  • US7591341B2 patent drawing

AI summary

An electric power steering apparatus is provided with a worm which is a driving gear interlocked with an electric motor for assisting steering, and a worm wheel which is a driven gear having an annular teeth body made of synthetic resin meshing with the worm and a metallic core body coupling the annular teeth body and is attached to the steering shaft. Protrusions are provided on a side surface of the annular teeth body in a face width direction at a plurality of circumferential positions from which a distance to a center of rotation is different from each other, and stirred lubricating fats and oils applied around the worm wheel. As a result, the lubricating fats and oils can be moved to between tooth surfaces of a meshing portion between the worm and worm wheel.