Wound Dressing Aperture Design for Chest Trauma

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wound dressings for penetrating chest trauma are prone to blockage by blood, leading to reduced airflow and fluid drainage, and are bulky, making them unsuitable for use under body armor.

Innovation Solution

A wound dressing with a base layer and a top layer connected by supporting structures that transition between open and closed configurations, allowing one-way fluid flow and preventing ingress, while maintaining a low profile for use under body armor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a multilayer sheet member with flutter valves is used, then fluid outlet capability is improved, but the dressing becomes bulky and prone to blockage

Engineering Contradiction:
Improvefluid outlet capabilityVSAvoidnumber of layers
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the essential function of fluid outlet capability from the complex multilayer structure with flutter valves. The simplified design removes unnecessary layers while retaining the core functionality through a single layer with strategically positioned apertures that provide fluid outlet capability without the bulk and blockage issues of traditional flutter valve designs.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the fluid outlet function into multiple discrete apertures distributed across the single layer, rather than relying on a single complex flutter valve mechanism. This segmentation provides redundancy and maintains fluid outlet capability even if some apertures become blocked, while avoiding the bulk of multiple layered structures.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple layers are used to prevent blockage, then reliability is improved, but the dressing becomes bulky for military use

Engineering Contradiction:
Improveresistance to blockageVSAvoiddressing thickness
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent transitions from a vertical stacking approach (multiple layers in the thickness dimension) to a horizontal distribution approach (multiple apertures in the planar dimension). This dimensional shift maintains resistance to blockage through aperture redundancy while minimizing dressing thickness for military application compatibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If flutter valves are used for fluid drainage, then fluid outlet capability is improved, but the dressing becomes prone to blockage by blood

Engineering Contradiction:
Improvefluid drainage efficiencyVSAvoidresistance to blockage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs multiple simple, disposable-like aperture structures that can be easily manufactured and replaced if needed. Each aperture acts as an independent drainage path, and if one becomes blocked by blood, the others remain functional, providing a cost-effective and reliable solution without complex reusable flutter valve mechanisms.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dressing effectively manages pressure and fluid drainage in penetrating chest wounds, preventing conditions like tension pneumothorax and haemothorax, and is designed for use under body armor due to its compact design.

Implementation Method 1

the top layer forms a seal over the aperture

Methodology Applied
Scientific EffectSealing:

Implementation Method 2

The wound dressing can effectively act as a one-way valve, allowing for the flow of fluid from a patient away from the wound whilst preventing the ingress of fluid into the wound and the chest cavity

Methodology Applied
Scientific EffectOne-way valve mechanism: Valve

Implementation Method 3

the base layer is connected to the top layer such that the wound dressing can transition from an open configuration to a closed configuration

Methodology Applied
Scientific EffectMechanical transition:

Data Source

PatentUS12059323B2Wound dressing
Publication Date: 2024.08.13 MEDTRADE PROD
  • US12059323B2 patent drawing
  • US12059323B2 patent drawing
  • US12059323B2 patent drawing

AI summary

Wound dressings for use in cases of a patient suffering a penetrating chest trauma. The wound dressing includes a base layer having a lower surface facing the wound and an upper surface facing away from the wound, and an aperture therethrough for locating over the wound, and a top layer extending over the aperture and at least a part of the upper surface. The base layer is connected to the top layer such that the wound dressing can transition from an open configuration in which the aperture and an area external to the wound dressing are in fluid communication via at least one opening at a perimeter between the base layer and the top layer, to a closed configuration in which the top layer forms a seal over the aperture.