Wound Dressing Composition Managing Exudate and Peri-Wound Trauma

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current wound dressings, such as hydrocolloids, cause pain and damage to the fragile peri-wound area due to strong adhesion, have low moisture vapor transmission rates, and struggle with managing large amounts of exudate, which can delay healing and reduce patient quality of life.

Innovation Solution

A composition comprising an acrylic adhesive, a thermoplastic absorbent polymer, and a gelling agent, which provides good adhesion, high fluid absorption capacity, and moisture vapor transmission while minimizing trauma upon removal and allowing repositionability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If hydrocolloid adhesives are used for wound dressings, then adhesion to skin is achieved, but pain and damage to peri-wound area occur upon removal

Engineering Contradiction:
Improveadhesion strengthVSAvoidpain and trauma upon removal
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The adhesive system is segmented into two distinct components: a reusable acrylic adhesive layer that provides initial bonding, and a hydrocolloid layer that manages exudate. This segmentation allows the adhesive to be applied and removed cleanly while the hydrocolloid remains on the wound bed, eliminating the pain associated with removing adhesive from fragile peri-wound skin.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful adhesive component is extracted from the wound-contact layer. The acrylic adhesive is confined to the non-wound-contact portion of the dressing, while the hydrocolloid layer that contacts the wound and surrounding skin is adhesive-free, thereby removing the source of pain and trauma during removal.

Inventive Principle:
Principle #2Taking out (Extraction)

2Quantity of substance

If hydrocolloid dressings are used, then adhesion and exudate absorption are achieved, but moisture vapour transmission rate is low

Engineering Contradiction:
Improveexudate absorption capacityVSAvoidmoisture vapour transmission rate
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

Different regions of the dressing have different properties: the central wound-contact area uses hydrocolloid for maximum exudate absorption, while the peripheral areas incorporate breathable materials with high moisture vapour transmission rates. This local differentiation allows the dressing to manage exudate effectively while preventing moisture buildup through enhanced vapor transmission at the edges.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The dressing combines multiple materials with complementary properties: hydrocolloid for exudate absorption, acrylic adhesive for secure attachment, and breathable porous materials for moisture vapour transmission. This composite structure resolves the contradiction by integrating materials that simultaneously provide high absorption capacity and high vapor transmission rates.

Inventive Principle:
Principle #40Composite materials

3Reliability

If hydrocolloid adhesives are retained under adverse conditions including water contact, then adhesion is maintained, but pain and damage occur upon removal

Engineering Contradiction:
Improveadhesion retention under waterVSAvoidpain and trauma upon removal
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

An intermediary acrylic adhesive layer is introduced between the hydrocolloid and the skin. This acrylic adhesive maintains reliable bonding under water and other adverse conditions, while the hydrocolloid layer that contacts the fragile peri-wound skin can be removed without causing pain, as it does not adhere directly to the skin.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If highly absorbent materials are used, then exudate management is improved, but adhesive performance may be compromised

Engineering Contradiction:
Improvefluid absorption capacityVSAvoidadhesive performance
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The dressing is segmented into distinct functional zones: a highly absorbent hydrocolloid layer for exudate management, and a separate acrylic adhesive layer for maintaining bond strength. This segmentation allows each component to perform its primary function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dressing uses a composite structure combining hydrocolloid particles embedded in an acrylic adhesive matrix. The hydrocolloid provides high absorption capacity while the acrylic continuous phase maintains adhesive performance, resolving the contradiction between absorbency and adhesion.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively manages exudate, reduces pain and trauma during removal, and maintains a moist wound environment, promoting healing and improving patient comfort.

Implementation Method 1

a thermoplastic absorbent polymer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

thermoplastic absorbent polymer

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

a gelling agent

Methodology Applied
Scientific EffectGel formation: Gel

Implementation Method 4

an acrylic adhesive

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 5

moisture vapour transmission

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 6

transmission of water vapour through the dressing

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20220111111A1Composition for use in wound dressings
Publication Date: 2022.04.14 SCAPA TAPES NORTH AMERICA LLC

AI summary

A composition comprising an acrylic adhesive, a thermoplastic absorbent polymer, and a gelling agent, a wound dressing comprising said composition, methods of making said composition and wound dressing, and the uses of said composition and wound dressings for treatment of wounds and/or for securement of devices to the skin.