Wound Dressing Connector with Hydrophobic Filter Pressure Sensing

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Solution Overview

Problem

Current negative-pressure therapy systems face challenges in accurately detecting pressure at tissue sites due to ingress of wound fluids into pressure-detection conduits, which can lead to clogging and inaccurate pressure readings.

Innovation Solution

A dressing interface with a hydrophobic filter, such as PTFE-coated woven fiberglass, is used to seal the pressure-detection chamber, preventing liquid ingress and ensuring accurate pressure monitoring by encapsulating the filter edges with UV-curable adhesive to form a semi-rigid structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pressure-detection conduits are exposed to wound fluids for monitoring, then pressure detection function is enabled, but wound fluids ingress into conduits causing clogging and inaccurate readings

Engineering Contradiction:
Improvepressure detection accuracyVSAvoidconduit functionality
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A hydrophobic filter membrane is introduced as an intermediary component between the wound fluid environment and the pressure-detection conduit. The membrane allows water vapor and pressure changes to pass through while blocking liquid wound fluids, enabling pressure detection without direct exposure to clogging substances

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin hydrophobic filter membrane is used to seal the pressure-detection chamber. This flexible film maintains pressure sensitivity while providing a barrier against liquid ingress, solving the contradiction between enabling pressure detection and preventing fluid contamination

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of manufacture

If filter edges are left exposed for assembly simplicity, then manufacturing ease is improved, but liquid seepage into pressure-detection conduit occurs

Engineering Contradiction:
Improvefilter assembly simplicityVSAvoidpressure reading accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

Adhesive is applied locally at the critical edges of the filter membrane where liquid ingress would occur, rather than covering the entire filter or requiring complex sealing structures. This localized treatment prevents seepage while maintaining manufacturing simplicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The filter assembly combines the hydrophobic filter membrane with adhesive material to create a composite structure. The adhesive encapsulates the filter edges, providing an additional barrier against liquid seepage while maintaining the overall simplicity of the assembly process

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents wound fluids from entering the pressure-detection conduits, maintaining the integrity of pressure sensors and ensuring accurate and stable pressure readings over time, as demonstrated by comparative testing.

Implementation Method 1

A pressure-detection chamber may be fluidly coupled to the pressure-detection port and have an orifice closed by a liquid-air separator such as, for example, a hydrophobic filter to limit the flow of liquids into the pressure-detection chamber.

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 2

The liquid-air separator may be bonded in place and sealed with a primary and/or secondary application of an adhesive such as, for example, a UV curable adhesive, that encapsulates the edges of the filter

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS20240024564A1Systems and methods for wound dressing connector with improved pressure sensing
Publication Date: 2024.01.25 KCI MFG UNLIMITED CO
  • US20240024564A1 patent drawing
  • US20240024564A1 patent drawing
  • US20240024564A1 patent drawing

AI summary

A new dressing interface such as, for example, a connection pad that includes pressure monitoring at the tissue site is disclosed wherein pressure-detection conduits or lumens are protected from the ingress of wound fluids and exudates by a chamber sealed with a liquid-air separator such as, a hydrophobic filter, positioned within the pad. The liquid-air separator may be bonded in place and sealed with a primary and/or secondary application of an adhesive such as, for example, a UV curable adhesive, that encapsulates the edges of the filter to minimize the amount of liquid from the tissue site seeping into the pressure-detection conduit.