Wound Dressing Foam Layer Pressure Management

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Solution Overview

Problem

Conventional wound dressings cause discomfort and risk re-contamination of wounds due to movement-related stress and pressure, leading to pain and potential re-contamination of wound fluids.

Innovation Solution

A wound dressing design featuring a foam layer laminated onto the outer surface of the facing and backing layers, which provides a soft barrier to reduce stress and absorb pressure, combined with a superabsorbent core and supporting structures to manage wound fluids effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional wound dressing with rigid supporting structures is used, then structural strength and stability are improved, but patient comfort deteriorates due to stress and pressure on the wound during movement

Engineering Contradiction:
Improvestructural strengthVSAvoidstress and pressure on wound
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies a foam layer covering the rigid supporting structures, creating a flexible interface between the dressing and wound. This foam layer conforms to the wound contours and absorbs mechanical stress, eliminating the harmful effects of rigid structures while maintaining structural integrity through the underlying supporting layers.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The foam layer is applied in advance as a cushioning element between the rigid supporting structures and the wound. This pre-positioned cushioning material absorbs and distributes pressure before it can reach the wound, preventing stress-related discomfort during patient movement.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Stability of the object's composition

If pressure is applied to secure the wound dressing, then fixation stability is improved, but wound fluid outflow increases causing re-contamination risk

Engineering Contradiction:
Improvefixation stabilityVSAvoidwound fluid outflow
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The foam layer acts as a compliant interface that distributes applied pressure evenly across the wound area. This pressure distribution prevents localized compression that would force wound fluids outward, while still providing sufficient overall fixation stability to secure the dressing in place.

Inventive Principle:
Principle #30Flexible shells and thin films

3Duration of action of stationary object

If the facing layer is made rigid for structural support, then durability is improved, but patient comfort deteriorates due to discomfort during movement

Engineering Contradiction:
Improvedressing durabilityVSAvoidpatient discomfort
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The foam layer provides a flexible, comfortable interface against the wound and surrounding skin, eliminating discomfort during movement. The underlying rigid supporting structures maintain structural integrity and durability, creating a multi-layer system that combines both flexibility and strength.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The wound dressing combines rigid supporting structures with a flexible foam layer to create a composite material system. This composite construction integrates the durability benefits of rigid materials with the comfort benefits of flexible materials, resolving the contradiction between durability and patient comfort.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foam layer reduces stress and pressure on the wound, minimizing discomfort and preventing re-contamination by effectively managing wound fluids, thus promoting a wound-healing environment.

Implementation Method 1

The foam layer, compared to the supporting structure of the backing layer, is soft and absorbs pressure exerting onto the wound dressing. The foam layer provides a wound healing friendly environment by balancing the moisture of the wound bed.

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

Wound fluids reaching the absorbent core are absorbed and fixed by the superabsorbent substance, such that the wound fluids can securely be removed together with the wound dressing.

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP3409248B1Wound dressing
Publication Date: 2019.11.06 ABSORBEST
  • EP3409248B1 patent drawingFigure 1~2
  • EP3409248B1 patent drawingFigure 3~4
  • EP3409248B1 patent drawingFigure 5

AI summary

The present invention relates to a wound dressing comprising an absorbent core with a top carrier layer and a bottom carrier layer carrying a superabsorbent substance dispersed between the top carrier layer and the bottom carrier layer, and a shell formed by a facing layer and a backing layer, wherein the absorbent core is located in the shell between the facing layer and the backing layer, wherein the facing layer and the backing layer each comprise a supporting structure, and wherein the supporting structure of the facing layer and of the backing layer each comprise an inner surface facing towards the absorbent core and an outer surface facing away from the absorbent core. To provide an improved wound dressing, which is capable of reducing a wearer's discomfort and/or helps to prevent a re-contamination of the wound by wound fluids flowing out from the wound dressing and returning into the wound, in the wound dressing according to the present invention at least one of the outer surface of the supporting structure of the facing layer and the outer surface of the supporting structure of the backing layer is laminated with a foam layer.