Wound Electrode Assembly Layout for Lithium Plating Suppression

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Solution Overview

Problem

Lithium plating in lithium-ion batteries reduces electrical performance and poses safety hazards due to dendrite formation, which existing technologies have not effectively addressed.

Innovation Solution

A wound electrode assembly design where the positive electrode winding starting section is not provided with tabs, increasing internal resistance and reducing ion separation, thereby lowering the likelihood of lithium plating. This design also includes optimized tab arrangements and heat dissipation structures to manage temperature and ion flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the positive electrode sheet is designed with uniform tab distribution, then current collection is optimized, but lithium plating risk increases due to excessive ion separation at the winding starting section

Engineering Contradiction:
Improvelithium plating preventionVSAvoidion separation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by creating a non-uniform tab distribution where the winding starting section has reduced or no tabs, while other sections maintain normal tab density. This localized modification reduces ion separation at the critical winding starting section where lithium plating occurs, without compromising current collection in other areas. The selective placement of tabs addresses the specific problem location rather than applying a uniform solution throughout the electrode sheet.

Inventive Principle:
Principle #3Local quality

2Reliability

If the positive electrode winding starting section has tabs for current collection, then electrical conductivity is improved, but internal resistance decreases making lithium plating more likely

Engineering Contradiction:
Improvelithium plating preventionVSAvoidinternal resistance
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent changes the parameter of tab distribution by reducing or eliminating tabs at the winding starting section compared to other sections. This parameter modification increases the internal resistance specifically at the winding starting section, which slows down ion separation and reduces the likelihood of lithium plating. The parameter change is localized to the critical area rather than affecting the entire electrode uniformly.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces the risk of lithium plating and associated safety hazards, improving both electrical performance and safety of lithium-ion batteries by controlling ion separation and temperature distribution.

Implementation Method 1

the positive electrode winding starting section has no tab for directly guiding out currents in the positive electrode winding starting section, which is equivalent to increasing an internal resistance corresponding to the positive electrode winding starting section

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

This design also includes optimized tab arrangements and heat dissipation structures to manage temperature and ion flow

Methodology Applied
Scientific EffectHeat dissipation: Convection

Data Source

PatentUS20240055646A1Wound electrode assembly, battery cell, battery, and electrical device
Publication Date: 2024.02.15 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240055646A1 patent drawing
  • US20240055646A1 patent drawing
  • US20240055646A1 patent drawing

AI summary

A wound electrode assembly includes a positive electrode sheet including a positive electrode winding starting section not provided with positive electrode tabs and a positive electrode winding extension section provided with a positive electrode tab. The positive electrode winding starting section and the positive electrode winding extension section are connected, and the positive electrode winding starting section is wound at least one circle.