Wound Induction Machine Control System for DC Voltage Management

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Solution Overview

Problem

In wound induction machines, during power system breakdowns, the 'current zero-missing' phenomenon can occur, leading to increased direct current voltage that may damage switching elements, and high reactive power excitation results in high breakdown currents, necessitating high-power consumption resistors to suppress voltage increases, thereby increasing device size and cost.

Innovation Solution

A control system comprising a chopper, short-circuit unit, voltage detector circuit, and controller that reduces direct current voltage between the converter and inverter, and shorts wires to manage direct current components, preventing zero missing and suppressing voltage increases by strategically operating the chopper and inverter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If high reactive power excitation is used in the leading direction, then strong excitation occurs in the leading direction, but high breakdown current occurs upon breakdown of the electric power system

Engineering Contradiction:
Improveexcitation strengthVSAvoidbreakdown current
Core Design Contradiction:
ForceVSPower

Solution Approach 1:

The control device detects voltage drops indicating impending breakdown and preemptively switches the inverter from normal alternating current output to direct current output before the breakdown occurs. This preliminary action prevents the high breakdown current from occurring when the breakdown actually happens, while maintaining the strong leading excitation during normal operation

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the off period of the switching element is extended to suppress voltage increase, then the direct current voltage increase is suppressed, but the size and cost of the device increase due to requiring high power consumption resistor

Engineering Contradiction:
Improveswitching element protectionVSAvoidresistor power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention extracts and removes the resistor component from the system entirely. Instead of using a resistor to dissipate energy and suppress voltage, the system uses the inverter to actively generate direct current output that counteracts voltage increases, eliminating the need for power-consuming resistors while protecting switching elements

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the inverter switches to irregular operation mode due to current zero-missing phenomenon, then the circuit breaker separates the wound induction machine from the electric power system, but a direct current component is superimposed on the alternating current output

Engineering Contradiction:
Improvecircuit breaker protectionVSAvoiddirect current component
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The control device detects voltage drops that indicate the electric power system is approaching breakdown before it actually occurs. It preemptively switches the inverter to direct current output mode, eliminating the alternating current with direct current component that would otherwise be generated when the circuit breaker separates the system after breakdown occurs

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10291159B2Control system, controller, and control method for wound induction machine
Publication Date: 2019.05.14 KK TOSHIBA
  • US10291159B2 patent drawing
  • US10291159B2 patent drawing
  • US10291159B2 patent drawing

AI summary

According to one embodiment, a control system includes a chopper, a short-circuit unit, a voltage detector circuit, and a controller. The chopper reduces a direct current voltage between a converter connected to a stator in a wound induction machine and an inverter connected to a rotor in the wound induction machine. The short-circuit unit shorts a wire used for connection between the rotor and the inverter and the voltage detector circuit is to detect the direct current voltage. The controller causes driving the chopper and, at the same time, outputting from the inverter an alternating current over which a direct current component is superimposed when a voltage value exceeds a first predetermined value, and causes driving the short-circuit unit and, at the same time, halting the inverter when the voltage value exceeds a second predetermined value.