Wound Packing Device with Segmented Spacing Elements

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Solution Overview

Problem

Current wound care technologies face challenges in managing deep wounds, as rapid healing of the outer wound surface can lead to abscesses and infections if not properly managed, and existing materials may not effectively prevent microbial colonization or efficiently absorb exudate.

Innovation Solution

A wound packing device comprising a plurality of spacing elements that absorb exudate and resist microbial colonization, connected by a connector that allows for customization and easy attachment, featuring antimicrobial surfaces and materials like silver ions, graphene, or quaternary amines to prevent infection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the outermost portion of the wound heals over quickly, then wound closure is improved, but abscesses and infections occur deep in the wound bed

Engineering Contradiction:
Improvewound closure rateVSAvoidinfection risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The wound packing device divides the wound bed into multiple compartments using a plurality of spacing elements arranged in a matrix pattern. This segmentation allows different regions of the wound to be managed independently, enabling controlled healing while preventing deep tissue abscess formation by distributing pressure and exudate absorption throughout the wound bed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacing elements act as intermediaries between the wound surface and the underlying tissue. These elements absorb exudate and prevent direct contact between bacteria and the wound bed, thereby reducing infection risk while allowing controlled healing progression.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional wound materials are used, then basic wound coverage is provided, but microbial colonization is not effectively prevented

Engineering Contradiction:
Improvemicrobial colonization resistanceVSAvoidmaterial complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The spacing elements are constructed from composite materials that integrate antimicrobial properties directly into the structure. The connector material and spacing element surfaces incorporate antimicrobial agents, creating a multi-functional device that simultaneously provides structural support, exudate absorption, and microbial resistance without requiring separate components.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The surface properties of the spacing elements are modified through plasma treatment or coating to enhance antimicrobial activity. By changing surface parameters such as charge, porosity, or chemical composition, the device achieves enhanced microbial colonization resistance while maintaining manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If standard wound packing materials are used, then exudate absorption is provided, but the structure does not maintain a controlled environment within the wound bed

Engineering Contradiction:
Improvecontrolled environment maintenanceVSAvoidpacking structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The matrix arrangement of spacing elements creates multiple independent compartments within the wound bed. Each compartment maintains a controlled microenvironment for exudate absorption and bacterial containment, while the overall structure remains manageable through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacing elements serve multiple functions simultaneously: they provide structural support, absorb exudate through capillary action, prevent microbial colonization via antimicrobial surfaces, and maintain controlled environment through their matrix configuration. This multi-functionality reduces the need for additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If a fixed number of spacing elements is used, then manufacturing is simplified, but the device cannot be adapted to different wound sizes

Engineering Contradiction:
Improvewound size adaptabilityVSAvoidconnector configuration
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The connector is designed with dynamic configuration capabilities, allowing the number and arrangement of spacing elements to be adjusted based on wound size and shape. The modular connector system enables reconfiguration without requiring custom manufacturing for each application, balancing adaptability with manufacturing simplicity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively manages deep wounds by preventing microbial colonization and efficiently absorbing exudate, reducing the risk of infection and promoting optimal healing by maintaining a controlled environment within the wound bed.

Implementation Method 1

a plurality of spacing elements capable of absorbing exudate

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

the spacing elements comprising a surface that resists colonization by microorganisms

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The surface of the spacing elements can be configured to resist colonization by microorganisms

Methodology Applied
Scientific EffectAntimicrobial action:

Data Source

PatentUS10080688B2Wound packing device and method
Publication Date: 2018.09.25 SURMODICS MD LLC
  • US10080688B2 patent drawing
  • US10080688B2 patent drawing
  • US10080688B2 patent drawing

AI summary

Embodiments of the invention include wound packing devices and methods of making and using the same. In an embodiment, the invention includes a wound packing device including a plurality of spacing elements capable of absorbing exudate, wherein the surface of the spacing elements resist colonization by microorganisms. The wound packing device can also include a connector connecting the plurality of spacing elements to one another. Other embodiments are also included herein.