Wound Therapy Apparatus Evaporating Exudate to Reduce Waste Volume

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Solution Overview

Problem

Existing wound therapy apparatuses for aspirating, irrigating, and cleansing wounds face challenges with high volume waste collection, leading to cumbersome devices, frequent container changes, and increased costs, as they often discard both beneficial and deleterious materials, necessitating a reduction in waste volume and frequency of container changes.

Innovation Solution

The apparatus employs a sealed dressing with aspiration means and a waste container equipped with heating means to increase vapor pressure and evaporate fluid, along with a gas supply to enhance evaporation, and optional filters and gas bleed to the wound site to promote evaporation and reduce bioburden, thereby reducing the volume of waste collected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a collection bag or vessel of greater volume is used to extend the period between which the vessel needs to be emptied or changed, then the frequency of container changes is reduced, but the portability and convenience of the apparatus deteriorates as the device becomes cumbersome and heavy

Engineering Contradiction:
Improvefrequency of container changesVSAvoidweight of apparatus
Core Design Contradiction:
Loss of timeVSWeight of stationary object

Solution Approach 1:

The patent applies heating means to change the temperature parameter of the exudate in the collection vessel, which increases vapor pressure and promotes evaporation. This reduces the volume of exudate collected, allowing a smaller, lighter collection vessel to be used while extending the time between container changes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the phase transition of water from liquid to vapor through evaporation. By applying heat to the exudate in the collection vessel, the water content evaporates, reducing the volume of waste material and thereby reducing the frequency of container changes without requiring a larger vessel.

Inventive Principle:
Principle #36Phase transitions

2Object-affected harmful factors

If aspiration means is used to remove wound exudate, then deleterious materials are removed from the wound, but beneficial materials are also discarded to waste along with the exudate

Engineering Contradiction:
Improvedeleterious materials in woundVSAvoidbeneficial materials in exudate
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The patent applies separation means to extract and separate beneficial materials from the exudate in the collection vessel. This allows the aspiration system to remove all exudate (including deleterious materials) while the separation means recovers beneficial materials for recirculation, preventing their loss to waste.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent implements a system where beneficial materials are recovered from the exudate through separation means and recirculated back to the wound, while only the separated deleterious materials are discarded to waste. This resolves the contradiction by recovering valuable substances rather than discarding them with the waste exudate.

Inventive Principle:
Principle #34Discarding and recovering

3Quantity of substance

If heating means is applied to increase vapor pressure and evaporate fluid, then the volume of waste collected is reduced, but energy consumption increases

Engineering Contradiction:
Improvevolume of waste collectedVSAvoidenergy consumption of heating means
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent applies heating means to partially evaporate the exudate in the collection vessel rather than completely evaporating it. This partial action is sufficient to reduce waste volume and extend container change intervals while minimizing energy consumption compared to complete evaporation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the volume of waste collected, decreases the frequency of container changes, and maintains the therapeutic benefits by separating beneficial materials for recirculation while discarding only deleterious materials, enhancing the portability and convenience of wound therapy.

Implementation Method 1

heating means for heating the fluid in order to increase the vapour pressure thereof and to cause evaporation to reduce the volume of the fluid in the waste container

Methodology Applied
Scientific EffectVapor pressure: Vapour Pressure

Implementation Method 2

gas supply to enhance evaporation

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS9956327B2Wound treatment apparatus with exudate volume reduction by heat
Publication Date: 2018.05.01 SMITH & NEPHEW PLC
  • US9956327B2 patent drawing
  • US9956327B2 patent drawing
  • US9956327B2 patent drawing

AI summary

Apparatus (130) for use in wound therapy of mammals is described, the apparatus (130) comprising: a dressing covering the wound, the dressing being substantially sealed to prevent ingress of ambient atmospheric air to the wound; aspiration means (132) operably connected to a space between the dressing and the wound by an aspiration conduit (142) sealed to the point of entry between wound and dressing against ingress of ambient atmosphere, said conduit (142) being for aspiration of said wound and for removal of fluid from said space between said wound and said dressing; a waste container (148) for receiving aspirated fluid to be discarded operably connected to said aspiration conduit; and heating means (144) for heating said fluid in order to increase the vapor pressure thereof and to cause evaporation to reduce the volume of the fluid in the waste container (148). In a preferred embodiment of the present invention the waste fluid is also provided with a sparge gas.