W/O/W Emulsion Composition for High Stannous Fluoride Stability

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Solution Overview

Problem

Existing double emulsions with high metal salt content, such as stannous fluoride, are unstable due to charge imbalance at the interface between phases, leading to inefficient encapsulation and delivery of active substances.

Innovation Solution

A water-oil-water (W/O/W) emulsion is formed using at least two emulsifiers, an oil phase, stannous fluoride, a chelating agent, and citric acid, through a one-step emulsification process involving continuous stirring to stabilize high metal salt content.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high metal salt content (e.g., stannous fluoride) is used as the active substance in an emulsion, then the functional efficacy is improved, but the emulsion stability deteriorates due to charge imbalance at the interface between phases

Engineering Contradiction:
Improvefunctional efficacyVSAvoidemulsion stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces a specific emulsifier system comprising a nonionic emulsifier (e.g., polysorbate 20, polysorbate 80, or polyglycolized glyceride) in combination with an anionic emulsifier (e.g., sodium lauryl sulfate, disodium edetate, or sodium citrate). This emulsifier combination acts as an intermediary at the oil-water interface, with the nonionic emulsifier providing steric stabilization and the anionic emulsifier providing electrostatic stabilization, together preventing charge imbalance and maintaining emulsion stability even at high stannous fluoride concentrations (0.1-5% w/w).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes specific parameter ranges: emulsifier concentration (0.1-10% w/w total emulsifiers), pH (2-7), and metal salt concentration (0.1-5% w/w stannous fluoride). By controlling these parameters, particularly maintaining pH between 2-7 and using specific emulsifier ratios, the emulsion remains stable despite high metal salt content. The patent also controls ionic strength and uses chelating agents (e.g., EDTA, citric acid) to bind excess metal ions, preventing interface charge imbalance.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high concentrations of stannous fluoride are used to achieve effective antibacterial action, then the antibacterial efficacy is improved, but the emulsion becomes unstable and difficult to form

Engineering Contradiction:
Improveantibacterial efficacyVSAvoidemulsion formation
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The emulsifier system serves as an intermediary that facilitates the incorporation of high concentrations of stannous fluoride into the emulsion matrix. The nonionic emulsifier (e.g., polysorbate 80 at 0.5-5% w/w) reduces interfacial tension and enables dispersion of the hydrophobic stannous fluoride, while the anionic emulsifier (e.g., sodium lauryl sulfate at 0.1-2% w/w) provides electrostatic repulsion between droplets, preventing coalescence. This intermediary action allows easy formation of stable emulsions with 0.1-5% stannous fluoride.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite emulsion system combining multiple components: nonionic emulsifier, anionic emulsifier, oil phase (e.g., mineral oil, vegetable oil, or essential oils), water phase, and stannous fluoride. This composite material approach allows the system to accommodate high metal salt concentrations while maintaining stability. The synergistic interaction between the two emulsifier types and the multi-phase structure enables both high antibacterial efficacy and ease of manufacture.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The W/O/W emulsion maintains high retention of Sn2+ ions, ensuring stability and effective encapsulation, with SnF2 retention greater than 70% even at low pH, demonstrating improved antibacterial efficacy against Streptococcus mutans.

Implementation Method 1

A water-oil-water (W/O/W) emulsion is formed using at least two emulsifiers, an oil phase, stannous fluoride, a chelating agent, and citric acid

Methodology Applied
Scientific EffectEmulsion: Emulsion

Implementation Method 2

The oil phase includes at least two emulsifiers and an oil

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 3

The water phase includes stannous fluoride, a chelating agent, citric acid, and water

Methodology Applied
Scientific EffectChelation:

Data Source

PatentUS20250387306A1Water oil water emulsion containing high metal salt concentration
Publication Date: 2025.12.25 SOLSTICE ADVANCED MATERIALS US INC
  • US20250387306A1 patent drawing
  • US20250387306A1 patent drawing
  • US20250387306A1 patent drawing

AI summary

Provided is a high metal ion concentration emulsion comprising an oil phase and a water phase. The oil phase includes at least two emulsifiers and an oil. The at least two emulsifiers may include a hydrophobic emulsifier and a hydrophilic emulsifier. The water phase includes stannous fluoride, a chelating agent, citric acid, and water.