Wireless Power Transfer Thermal Mitigation via Dynamic Frequency

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Solution Overview

Problem

Current wireless power transfer systems face challenges in efficiently transferring power over longer distances due to decreased mutual inductance and increased electromagnetic interference (EMI) and heat generation, which limits their effectiveness in harsh environments and multi-device charging applications.

Innovation Solution

The system incorporates custom-shaped magnetic materials and heat dissipation features to concentrate magnetic fields, reduce EMI, and manage heat effectively, allowing for efficient power transfer at extended distances and volumes without excessive temperature rise, using components like magnetic cores and multi-layer coils with advanced firmware for control and foreign object detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If transmitter inductance and receiver inductance are increased to counteract coupling decrease at larger distances, then power transfer capability is improved, but equivalent series resistance increases leading to more heat and greater energy losses

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidenergy losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the operating frequency of the wireless power transfer system based on the distance between transmitter and receiver. As distance increases, the system shifts frequency to maintain optimal coupling and power transfer efficiency without requiring excessive inductance increases that would cause harmful ESR and energy losses.

Inventive Principle:
Principle #35Parameter changes

2Power

If transmitter inductance and receiver inductance are increased to counteract coupling decrease at larger distances, then power transfer capability is improved, but electromagnetic interference increases

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidelectromagnetic interference
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system dynamically changes the operating frequency parameter to maintain effective power transfer at larger distances without requiring excessive inductance increases. This frequency adaptation prevents the generation of excessive electromagnetic interference while preserving power transfer capability across varying distances.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If heat dissipation components such as heatsinks, ridges, fans are used for thermal mitigation, then heat management is improved, but device complexity increases and product requirements make them difficult or impossible to use

Engineering Contradiction:
Improveheat managementVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent replaces mechanical heat dissipation components (heatsinks, fans, ridges) with an electrical solution - dynamic frequency adjustment. By changing the operating frequency, the system inherently manages thermal conditions without requiring additional mechanical thermal mitigation components, thereby reducing device complexity while maintaining effective heat management.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more efficient wireless power transfer over distances of up to 25 mm with wattage ranging from 1 nW to 30 W, while maintaining low EMI and heat management, supporting multiple devices and operating in demanding conditions without active cooling.

Implementation Method 1

Inductive wireless power transfer occurs when magnetic fields created by a transmitting element induce an electric field, and hence electric current, in a receiving element.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

This system comprises features which allow the transfer of more power wirelessly at longer ranges, extended distances and larger volumes than present-day systems operating in the same or similar frequency or frequency range.

Methodology Applied
Scientific EffectMagnetic field concentration: Magnetic Field

Data Source

PatentUS11227712B2Preemptive thermal mitigation for wireless power systems
Publication Date: 2022.01.18 NUCURRENT INC
  • US11227712B2 patent drawing
  • US11227712B2 patent drawing
  • US11227712B2 patent drawing

AI summary

The present application relates to an apparatus which comprises a wireless power transfer (WPT) system. This system comprises features which allow it to transfer more power wirelessly at extended distances than other systems operating in the same frequency range. The system possesses heat dissipation features; these features allow it to operate effectively in elevated-temperature environments, and to transfer power at higher levels and/or greater distances than a typical power-transfer system. The system also might include design features to withstand mechanical shocks, stresses, and impacts for use in a rugged environment. The system can also comprise adaptations to reduce electromagnetic interference (EMI), and can comprise specially shaped components with magnetic/ferrimagnetic properties that enhance performance. Other potential features include power conditioning by combining, within one circuit or one board, multiple elements that protect against excessive current, over-voltage, and/or reverse voltage. Other features might include integration of an antenna and a battery within one module.