Write Head Yoke Windings for Servo Pattern Accuracy

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Solution Overview

Problem

In modern tape systems, accurately positioning the head assembly relative to the magnetic tape is challenging due to mechanical imperfections, and existing servo write heads struggle to maintain consistent magnetic field strength across gaps, affecting the accuracy of servo patterns and track-following.

Innovation Solution

A write head design featuring a yoke with multiple gaps and a coil with strategically arranged windings to utilize the proximity effect, ensuring equal magnetic field strength at each gap, thereby controlling the distance between servo pattern portions and enhancing track-follow accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional coil winding arrangement is used, then the device complexity is reduced, but the manufacturing precision of magnetic field strength across gaps deteriorates

Engineering Contradiction:
Improvemagnetic field strength consistencyVSAvoidwinding arrangement complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by varying the winding density in specific regions of the coil to compensate for the proximity effect. Windings are arranged more densely near gaps that would otherwise receive excessive magnetic field strength, and less densely near gaps that would receive insufficient field strength. This localized adjustment ensures uniform magnetic field strength across all gaps despite the inherent proximity effect variations.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the spatial distribution parameter of the windings to counteract the proximity effect. By carefully designing the winding pitch and density as a function of position relative to each gap, the effective magnetic field strength at each gap can be equalized. This involves adjusting winding parameters (density, spacing) to compensate for the non-uniform magnetic coupling between different gaps and the coil.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the proximity effect is utilized to equalize magnetic field strength, then the manufacturing precision improves, but the device complexity increases

Engineering Contradiction:
Improveservo pattern accuracyVSAvoidcoil structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent makes different regions of the coil have different winding densities tailored to their specific relationship with each gap. This localized optimization allows the proximity effect to be harnessed constructively, where the naturally stronger coupling near certain gaps is compensated by reduced winding density, while regions with weaker coupling have increased density, achieving uniform field strength across all gaps.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent replaces traditional mechanical field uniformization methods (such as physical shims or adjustable components) with an electromagnetic field-based solution. By using the proximity effect itself and controlling winding distribution, the magnetic field uniformity is achieved through electromagnetic design rather than mechanical adjustment, simplifying the overall device structure despite the complex winding pattern.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If multiple gaps are used in the yoke, then the productivity of servo track writing is improved, but the reliability of magnetic field consistency across gaps deteriorates

Engineering Contradiction:
Improveservo track writing speedVSAvoidmagnetic field strength uniformity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by assigning different winding density characteristics to different regions of the coil corresponding to different gaps. Each gap region is optimized locally to receive the appropriate magnetic field strength, compensating for variations in proximity effect. This allows multiple gaps to operate reliably and uniformly, maintaining both high productivity through parallel servo track writing and reliability through consistent field strength across all gaps.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the coil winding structure into distinct regions, each optimized for its associated gap. This segmentation allows independent optimization of winding density for each gap, ensuring that each servo write head receives the correct magnetic field strength. The segmented approach enables multiple gaps to function simultaneously with uniform performance, achieving both high productivity and reliability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the accuracy of servo pattern imprinting and track-following by maintaining consistent magnetic field strength across gaps, leading to improved alignment and data reading/writing precision.

Implementation Method 1

a coil configured to produce a magnetic field at each gap

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the windings are arranged so as to produce one of: a same magnetic field strength at each gap, and a same magnetic field strength along each gap, by use of a proximity effect between the windings and a respective gap

Methodology Applied
Scientific EffectProximity effect:

Data Source

PatentUS8937788B2Write head including yoke and windings
Publication Date: 2015.01.20 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US8937788B2 patent drawing
  • US8937788B2 patent drawing
  • US8937788B2 patent drawing

AI summary

A write head comprising a yoke having at least a first and a second gap and a coil for producing a magnetic field at each gap, the coil comprising a plurality of windings, wherein the windings are arranged so as to produce the same magnetic field strength at each gap and/or along each gap by use of a proximity effect between the windings and a respective gap.