Write Pole Side Shield Gap for Magnetic Head

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Solution Overview

Problem

Current data storage devices face challenges in balancing reduced magnetic footprint with increased data bit density, leading to diminished magnetic output and compromised bit error rates due to magnetic shunting and loss of magnetic flux.

Innovation Solution

A magnetic element with a write pole continuously extending from the air bearing surface, featuring a magnetic shield separated by optimized gap distances, which are greater distal to the air bearing surface, to maintain effective magnetic field output and enhance data bit resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the magnetic shield is placed closer to the write pole to reduce magnetic footprint, then data bit resolution improves, but magnetic flux shunting increases and magnetic output diminishes

Engineering Contradiction:
Improvedata bit resolutionVSAvoidmagnetic flux shunting
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent applies local quality by implementing different gap distances at different locations: a first gap distance at the air bearing surface (ABS) and a second, larger gap distance distal to the ABS. This localized variation optimizes shielding effectiveness at the ABS while reducing magnetic flux shunting in the body portion, thereby resolving the contradiction between improving data bit resolution and minimizing magnetic flux loss.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The magnetic shield gap is segmented into two distinct regions: a first gap distance region at the ABS and a second gap distance region distal to the ABS. This segmentation allows independent optimization of each region's gap distance, enabling the shield to provide effective magnetic field gradient at the ABS while minimizing flux shunting in the extended body portion.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the magnetic footprint is reduced to increase data bit density, then areal density capacity increases, but magnetic field output diminishes

Engineering Contradiction:
Improvedata bit densityVSAvoidmagnetic field output
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The varying gap configuration provides strong magnetic field gradient locally at the ABS where high data bit density is required, while the increased gap distance distal to the ABS prevents excessive flux shunting that would diminish overall magnetic field output. This local optimization resolves the contradiction between increasing areal density capacity and maintaining magnetic field power.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If uniform gap distance is used between write pole and magnetic shield, then manufacturing simplicity is maintained, but magnetic noise increases and shielding effectiveness is compromised

Engineering Contradiction:
Improvegap distance uniformityVSAvoidmagnetic noise
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent implements local quality by specifying different gap distances for different regions: a first gap distance at the ABS and a second, larger gap distance distal to the ABS. This non-uniform configuration reduces magnetic noise and improves shielding effectiveness by preventing flux shunting in the body portion, while maintaining manufacturability through defined geometric parameters.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration optimizes data bit resolution and magnetic field gradient, reducing magnetic noise and increasing areal density capacity while minimizing the risk of magnetic shunting, thereby improving data writing performance in high-density environments.

Implementation Method 1

loss of magnetic flux

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

magnetic shunting

Methodology Applied
Scientific EffectMagnetic shunting: Magnetic Reluctance

Data Source

PatentUS9224407B2Varying write pole side shield gap
Publication Date: 2015.12.29 SEAGATE TECH LLC
  • US9224407B2 patent drawing
  • US9224407B2 patent drawing
  • US9224407B2 patent drawing

AI summary

A magnetic element can be configured with a write pole that continuously extends from an air bearing surface along a plane orthogonal to the air bearing surface. A magnetic shield can be separated from the write pole by a first gap distance on the air bearing surface throughout a tip portion of the write pole and by a second gap distance distal the air bearing surface along the plane orthogonal to the air bearing surface along a body portion of the write pole with the first and second gap distances measured parallel to the air bearing surface and the second gap distance being greater than the first gap distance.